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D:PLOY - PALLETIZING APPLICATION

D:PLOY - PALLETIZING APPLICATION

Product catalog summary

Overview: The D:PLOY Palletizing Application is designed to automate the process of palletizing using various robot brands and configurations. It supports a range of grippers, robot models, and pallet sizes, offering flexibility and efficiency in industrial settings.

Grippers and Tool Mounting: The application supports OnRobot grippers such as 2FGP20, VG10, VGC10, and VGP20. Tool mounting options include Quick Changer and various brackets, though some dual changers are not supported.

Supported Robot Brands: Compatible with multiple robot brands including ABB, Denso, Doosan, FANUC, Techman, UR, Omron TM, Kawasaki, and Yaskawa. Each brand has specific models and controllers that are supported.

Robot Mounting: Robots can be mounted on Lift100 v1 or v2, or any fixed pedestal. The Lift100 v2 allows upward movement in parallel with the robot.

Pallet Sizes and Types: Supports standard pallet sizes like EUR, US, and custom sizes. Up to two pallets of the same type can be used simultaneously.

Pattern Options: Offers automatic and manual pattern configurations, with cloud-based calculations for efficiency.

Box Specifications: Handles any box size and weight that the gripper and robot can manage. Minimum box size is 200 x 200 x 100 mm, and minimum weight is 0.5 kg.

Interlayer Sheets: Optional feature with support for cardboard or paper sheets, which can be picked from fixed or normal trays.

Infeed Type: Supports conveyor belt or turntable infeed, with options for single or multiple boxes to optimize cycle time.

Pallet Detection and Positioning: Offers automatic and manual options for pallet positioning, with various sensor configurations.

Cycle Time Estimation: Provides estimated cycle times with varying accuracy depending on the robot brand, generally within a 5-15% error margin.

Layout Configuration: Flexible configurations for pallets, interlayer sheets, and box handling, adaptable to different angles and setups.

Catalog excerpts

DATASHEET D:PLOY - PALLETIZING APPLICATION

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PALLETIZING APPLICATION Palletizing Application Quick Changer Extender Bracket Robot brands Robot mounting VGC10 Angle Bracket 45° Doosan VGP20 Angle Bracket 90° FANUC CRX Yaskawa Any fixed pedestal Automatic (optionally interlocked and/or having the labels facing outward, compacted or streched) Box size/ 6. weight/ type Any size (that the gripper can handle) Interlayer sheet Infeed type/ 8. multiple boxes Manual (easy to use pattern editor, powerful suggestions, optionally have labels rotated outward, spacing within boxes or from edges for snapping) Any weight (that gripper and robot can handle)...

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PALLETIZING APPLICATION Pallet Automatic Pallet 9. detection/ Station (with Lift100 positioning v2) No Pallet Station (Fixed pedestal) Additional Information 1/a. Grippers Only OnRobot tools are supported, but can be customized with any OnRobot accessory, or custom fingertip/vacuum accessory. Grippers 2FGP20 1/b. Tool mounting Dual Quick Changer and HEX-E/H QC are not supported. 2. Robot brands Supported robot models and controllers ABB Robot Type

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PALLETIZING APPLICATION Robot Type Robot Model Robot Controller 3. Robot mounting The robot cannot be tilted while using the Lift100. The Lift100 v2 can move upwards in parallel with the robot. 4. Pallet types and sizes Up to two pallets of the same type is supported. Any custom pallet sizes can be added easily. Pallet type

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PALLETIZING APPLICATION Pallet type 5. Pattern options All calculations are done in the cloud, using fast servers to save time for users. 6. Box type/size/weight NOTE: For KLT boxes to stack properly, the minimum tolerance needed is +/- 5 mm. • • Minimum box size: The recommended minimum box size is 200 x 200 x 100 mm (7.87 x 7.87 x 3.94 inches). Minimum box weight: The recommended minimum weight for the box is 0.5 kg (1.1 lb) for the default speed and acceleration. 7. Interlayer sheet This is optional, and only shown if Interlayer sheet sensor device is configured in the cell setup. The sensor...

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PALLETIZING APPLICATION No Pallet Station (in case of a fixed pedestal): digital I/O sensor setup is needed, position needs to be manually tought (3 corners) - Pallet sensor device to be added to the cell setup In any case, the non-level floor (or any mounting issue) can be solved by swicthing to manual pallet postion teaching (3 corners with a box). The Pallet sensor can be any ultrasonic, laser/ infra or any other type 24V digital sensor. Estimated cycle time The displayed cycle time in D:PLOY is an estimate. The actual cycle time might vary, depending on the parameters of your application...

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PALLETIZING APPLICATION

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