EXPERT IN ELECTRICAL RISK PREVENTION www.catuelec.com SICAME GROUP

CONTENT OVERVIEW OF ELECTRICAL OPERATIONS ROLLER CABINET LIVE WORKING / DEAD WORKING LOCK-OUT / TAG-OUT VOLTAGE DETECTORS AND MEASURES SOLUTIONS FOR ELECTRIC AND HYBRID VEHICLE OPERATIONS

OVERVIEW OF ELECTRICAL OPERATIONS VEHICLES AND MACHINES WITH ON-BOARD ELECTRICAL ENERGY SOURCE VEHICLE LIFE CYCLE Segment Studies, Design, Testing, Alterations and Tests Crash test – Homologation Lock-out and Tag-out of electric vehicle Dead working on electric & hybrid vehicles after lock-out/tag-out operation Live working operations Operation on batteries (e. g. on power lift truck) Technical inspections Vehicle appraisal Rescue and recovery End of life Vehicle recovery operations, Towing Emergency Operations Vehicle / Electric vehicle deconstruction operations Electrical hazard thresholds...

OVERVIEW OF ELECTRICAL OPERATIONS VEHICLES AND MACHINES WITH ON-BOARD ELECTRICAL ENERGY SOURCE SOLUTIONS FOR ELECTRIC AND HYBRID VEHICLE OPERATIONS

SHORT INSULATING GLOVES CG-00-[*]-R-28 AND CG-0-[*]-R-28 IEC 60903: 2014 EN 60903: 2003 INSULATING GLOVES FOR A PERSONAL PROTECTION AGAINST AN ELECTRIC ARC DURING LIVE OPERATIONS. • Class 00 (750 V DC) and Class 0 (1 500 V DC) insulating gloves. • Wellfit finish: soft, supple, resistant and ergonomic with high flexibility for an easy daily work. • Class 00: Arc-Flash protection ATPV 6 cal / cm², APC 1. • Battery acid resistance. • Rolled cuff for comfort and ease of donning and doffing. MAXIMUM OPERATING VOLTAGE : 28 cm LENGTH, IDEAL FOR WORKING ON BATTERIES. Reference (*) The reference will codes...

GUIDE DESIGN SOLUTIONS FOR ELECTRIC AND HYBRID VEHICLE OPERATIONS

DESIGN STUDIES, DESIGN, TESTING, ALTERATIONS OPERATIONS • Short duration. • Conduct Studies, Design, Testing and Alteration operations, after lock-out/tag-out or power switch-off. • To install and uninstall vehicle components. • Measurement of physical data in the vehicle. • Check the equipment is in good order and monitor it. • Carry out connection/disconnection operation of battery with voltage U ≤ 60 V DC or with capacity C ≤ 180 Ah. For higher values, refer to Live-working operations (page 12). • It is forbidden to work without insulating gloves and without face shield in the vicinity of...

MANUFACTURE CRASH TEST AND HOMOLOGATION OPERATIONS (AFTER CRASH TEST) • Identify damage of the electric vehicle. • Assess HAZARDS (electrical, chemical, fire, etc.). • Set up insulating protections to eliminate a RISK of voltage presence (installation of an insulating device such as an insulating blanket or a sleeve). • Carry out and record all TEST measurements. • Store and secure the vehicle. Tag it out in case of ELECTRICAL RISK. • Carry out the connection/disconnection operation of battery of voltage U ≤ 60 V DC or with capacity C ≤ 180 Ah. For higher values, refer to Live-working operations...

MAINTENANCE LOCK-OUT & TAG-OUT OF VEHICLE • It is forbidden to work without insulating gloves and without face shield in the vicinity of live energy sources. • It is forbidden to use a measuring device to carry out a voltage absence check. Initiate the lock-out procedure. Identify the vehicle. Delineate and tag-out the working area. Isolate voltage sources. Lock-out all switches and elements in the “OFF” position. Check the absence of voltage. Prior to the lock-out operation, select the adequate equipment for the planned operations: Face shield, insulating gloves, voltage detector, padlock, safety...

MAINTENANCE DEAD WORK ON ELECTRIC & HYBRID VEHICLES AFTER LOCK-OUT / TAG-OUT OPERATION OPERATIONS • Work performed on the electrical equipment after voltage switch-off. • Work carried out around the electrical equipment after voltage switch-off. • Work carried out in vicinity of the electrical insulated cable sleeves. • It is forbidden to work without insulating gloves and without face shield in the vicinity of live energy sources. • It is forbidden to use a measuring device to carry out a voltage absence check. Face shield Lock-out / Tag-out Insulating gloves Voltage detectors Safety footwear...

MAINTENANCE LIVE-WORKING OPERATIONS Work in contact with live bare parts. Assemble elements to form a battery pack. Install/uninstall the battery pack(s) or batteries. Replace one or more battery cells. Maintain terminals, bare connections or battery housing. Disassemble a battery pack. Carry out operation on batteries with capacity C > 180 Ah or voltage > 60 V DC. • It is forbidden to use a measuring device to carry out a voltage absence check. Face shield Lock-out / Tag-out Insulating gloves Voltage detectors Safety footwear with insulating sole Insulating boots, insulating over shoes Additional...

MAINTENANCE OPERATIONS ON BATTERIES (E. G. ON POWER LIFT TRUCK) OPERATIONS For BATTERIES: • Make connection/disconnection operations. • Clean terminals and connectors. • Handle, check the batteries. • Check the electrolyte. • Clean the battery housing when the voltage is U > 60 V DC. • Carry out connection/disconnection operations of battery with voltage U ≤ 60 V DC or with capacity C ≤ 180 Ah. For higher values, refer to Live-working operations (page 12). For the SUPERCAPACITORS: Connection/disconnection of SUPERCAPACITOR with bare parts. For fuel cells: Measurement of the cell before connection/...

CONTROL TECHNICAL INSPECTIONS OPERATIONS • Make sure the vehicle is switched-off state during the inspection. • Check the condition of electrical equipment, connectors, batteries, or battery pack(s) and loading interface. • Check the integrity of the insulating components. • Carry out the connection/disconnection operation of the battery with voltage U ≤ 60 V DC and with capacity C ≤ 180 Ah. For higher values, refer to Live-working operations (page 12). • It is forbidden to work without insulating gloves and without face shield in the vicinity of live energy sources. • It is forbidden to use...