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AV RANGE CATALOGUE WIRE EDM

AV RANGE CATALOGUE WIRE EDM
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AV RANGE CATALOGUE WIRE EDM

Product catalog summary
Introduction
ONA's AV range of Wire EDM machines is highlighted for its eco-friendly design, precision, and advanced technology aimed at optimizing productivity while ensuring high performance and energy efficiency.
Eco Design and Technology
The AV range integrates eco-technology with a focus on resource optimization and precision. Features include intuitive touch screen controls that enhance user experience and productivity.
Technical Specifications
Equipped with advanced numerical control systems, the AV machines offer a 22” touch interface, real-time process information, and CAD/CAM system integration. They support up to 8 interpolable axes for high precision and efficiency.
Innovation and Usability
Designed for ease of use, the machines feature simplified programming to minimize human error, maximum automation, and centralized control for customized setup cycles and in-process measurement.
Performance and Precision
The AV range includes a digital generator that enhances speed and precision by up to 50%, ensuring low surface roughness and perfect finishes, even with complex materials like Inconel and tungsten carbide.
Robust Design
Capable of handling large workpieces up to 10 tons, the machines feature a reliable anti-collision system, precise positioning with linear scales, and a threading system that supports various wire types. A self-cleaning sealing system ensures continuous operation.
Conclusion
ONA's AV range combines advanced technology with eco-friendly design, offering high precision, flexibility, and efficiency suitable for a wide range of applications.
Overview
The document provides an overview of ONA's EDM solutions, emphasizing flexibility, automation, eco-design, and customer service, with a focus on customizing solutions to meet specific client needs and optimizing production processes.
Specifications
Details include travel dimensions, workpiece capacities, and cutting technologies, with machines designed to handle large workpieces up to 10,000 kg and multiple axis travel options.
Automation and Flexibility
ONA emphasizes process automation to reduce manual tasks and downtime, with machines capable of working unattended and integrating with flexible manufacturing cells and third-party accessories.
Eco Design
The AV range is designed with eco-friendly principles, focusing on reducing environmental impact and operating costs through low-energy consumption and efficient filtration systems.
ONA Smart Service
ONA offers extensive support services, including advisory, maintenance, and training programs, with features like remote monitoring and preventive maintenance to ensure efficient machine operation.
Connectivity and Customization
The machines support various connectivity options, including IoT readiness and CAD/CAM software integration, with custom security solutions to protect sensitive information.
Technical Specifications Overview
  • Wire Cutting: Supports wire diameters from 0.002 to 0.012 inches with high-precision diamond wire guides and an automatic wire threader.
  • Filtration Unit: Features two paper cartridges and a dielectric capacity of 1200 liters.
  • General Characteristics: Total weight is 8818.4 lbs, with a maximum height of 100.7 inches and a floor surface area of 107.8 x 131.8 inches.
  • CNC Features: Includes a 22-inch touch-screen monitor, a minimum programmable increase of 0.000004 inches, and 8GB RAM.
  • Generator: Maximum cutting speed is 450 in²/min with a wire diameter of 0.0005 inches, and a minimum final surface roughness of 0.1 Ra.
Options and Additional Features
  • Automatic mineral filter and CAD CAM programming system available.
  • ONApure/E.KO IONISER© machine for deionizing water available.
Machine Models and Specifications
  • Models include ONA AV35, AV60, AV80, AV100, and AV130, with varying travel dimensions and workpiece capacities.
Contact Information
  • ONA Electroerosión has offices in Spain, USA, France, Italy, China, Portugal, and Russia, providing global service and support.
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Catalog excerpts

AV RANGE CATALOGUE WIRE EDM-2

Knowledge and experience at the client’s service. \ INSPIRED BY TECHNOLOGY. High technology with the greatest precision. \ MULTIPLE SOLUTIONS FOR DIFFERENT IDEAS. Unprecedented flexibility. \ Eco Design. Resource optimisation to raise productivity. \ Ona SMART SERVICE. Much more than the best service. \ Technical specifications. Product datasheet in mm. Product datasheet in inches. We and our products are represented by eco philosophy as a way of being; this is the future. Eco technology, used in our product design processes, combine power and precision, with special attention paid to every detail,...

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AV RANGE CATALOGUE WIRE EDM-3

Knowledge and experience at the client’s service. With ONA, the client is guaranteed a highly qualified team of experts in the manufacture of EDM machines and precision assemblies. We are characterised by our proximity and accessibility, which is why we are present all over the world with a wide range of distributors. At our main production centre, with 11,000 m2, we design and create customised solutions for each client; we own a major infrastructure designed to provide efficient support for our clients and to cater for each individual project. \ European technology, guaranteeing \ Innovation...

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AV RANGE CATALOGUE WIRE EDM-4

High technology with the greatest precision. The AV range wire machines combine cutting-edge technology within the EDM sector with great robustness in their mechanics and design. Their great precision and capacity to obtain excellent surface finishes make these machines the perfect solution. They include an advanced numerical control with an intuitive interface designed to simplify production processes, thus guaranteeing maximum productivity. Their new generator ensures low roughness surface finishes even in the most complicated materials, and guarantee maximum productivity with full traceability....

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AV RANGE CATALOGUE WIRE EDM-5

\ Perfect results. CNC-CAM with 3D graphic environment. The AV machines include very simple programming thus reducing possible human error. Their technology was designed for all kind of users, and achieves top quality results without the need of being experts, and necessary work near the machine itself is reduced. With an aim to increasing performance, we have optimised processes and times, thus guaranteeing a perfect result from the start. Technology aimed at achieving maximum automation, with centralised control software and integration with CAD/CAM for the automatic generation of programs....

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AV RANGE CATALOGUE WIRE EDM-6

\ Greater control, rapidity and efficiency. Up to 8 axes. \ Maximum compatibility with future needs. \ Document manipulation. \ Volumetric compensation. AV wire cutting machines have a very powerful control with up to 8 interpolable axes working simultaneously. They are quicker and more efficient and can self-adjust in order to always obtain the best possible performance with minimum operating costs. AV machines are designed to adapt to possible future requirements. They include proven and highly reliable architecture which is compatible with the installation of any software responding to future...

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AV RANGE CATALOGUE WIRE EDM-7

The control of each of the digital generator’s discharges ensures the surface integrity of the workpieces even in the strictest conditions. The AV machines deliver perfect finishes without micro-crack, thus preventing the appearance of the recast layer (white layer). The material does not undergo any changes in properties and maintains its original hardness. The new generator significantly reduces brass waste even in roughing conditions. The AV range machines have a digital generator which optimises speed and precision by up to 50%, thus enhancing their performance. \ Great precision in the cutting...

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AV RANGE CATALOGUE WIRE EDM-8

\ Threading with all kinds of wire. Great robustness in mechanics and design. \ Table for workpieces of up to 10 tons. \ Fail-safe precision of positioning. The AV range enables working with large workpieces of up to 10 tons. The machine’s fixed table ensures the automation of the process and the adaptation of each machine to the client’s requirements, by helping to enhance the machine’s accuracy. The AV machines include a threader that is leader in the market due to its simple design and its minimum number of mobile parts. Its simplicity implies savings in replacement parts and helps in its...

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AV RANGE CATALOGUE WIRE EDM-9

\ MULTIPLE SOLUTIONS FOR DIFFERENT IDEAS MULTIPLE SOLUTIONS FOR DIFFERENT IDEAS Unprecedented flexibility. The versatile, modular design of our large machines allows more than 40 different combinations. Each client can configure their own equipment depending on their needs and can work on workpieces of up to 10,000kg. The data refer to the possible travel of the machine’s axes.

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AV RANGE CATALOGUE WIRE EDM-10

\ MULTIPLE SOLUTIONS FOR DIFFERENT IDEAS \ More autonomous and efficient machines. Maximum number of hours without downtime thanks to process automation. At ONA, we offer an integral automation service to each client to improve their work processes, with the possibility of integrating machines in flexible manufacturing cells. We work together with each client throughout the entire process, and carry out customised monitoring of the working of each machine and adapt to what each user requests. We are flexible and analyse the type of workpiece of each client and study how to manufacture it in the...

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AV RANGE CATALOGUE WIRE EDM-11

Resource optimisation to raise productivity. One of our objectives is to optimise resources while looking after the environment. The whole range of AV machines was conceived from the point of view of industrial Eco Design with the clear goal to improve their performance by designing more efficient and userfriendly machines. Our Innovation and Development team has done research for many years on new, cleaner production processes which respect people and their natural environment. We include two concepts under the term ECO: Economics and Ecology; offering the most profitable and environment-friendly...

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AV RANGE CATALOGUE WIRE EDM-12

ONA SMART SERVICE MADRID Much more than the best service. ONA EDM USA AAEDM Corp. ONA EDM CHINA We are defined by the quality of our service. Our work is always aimed at improving the production processes of each business, and ensuring the future of EDM. Our professional record with contrasted experience makes us a reference in the sector and a trusted partner on the road to digital transformation. Highly automated machines capable of working alone thus enhancing their costeffectiveness and productivity. SMART SERVICE Monitoring and remote control with network connection. E-mail alerts on the...

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