OMVE FS218 Aseptic Bag-in-Box Filler (small-scale)

Product catalog summary

Introduction
The FS218 Aseptic Bag Filler is designed for aseptic filling of liquid products into containers, ensuring extended shelf life without the use of hot fill or preservatives. This is particularly beneficial for small-scale operations where contamination risk is a concern.

Features & Benefits

Compact design suitable for a wide range of products.
Step-by-step instructions for maintaining aseptic conditions.
Seamless integration with OMVE HT220 or HT320 HTST/UHT systems.
No chemical sterilization of packaging, minimizing contamination risk.

Applications

Fruit & vegetable juices & purees
Dairy products
Desserts & puddings
Baby food
Soups & sauces
Plant-based products

Working Principle
The process involves connecting a pre-sterilized bag to the filling chamber, steam flushing to clear air, and sterilizing by steam. The top membrane is pierced for filling, and the bag is heat sealed to prevent contamination.

Specifications

Product code: FS218 Aseptic Bag-in-Box Filler
Bag sizes: 0.75-10 liters
Filling cycle: 2 x 10L bags/min, 3 x 4L bags/min, 4 x 2L bags/min
Sterilization time: 10-12 seconds
Filling accuracy: +/- 1%
Filling temperature: Up to 80°C
Particle size: <7mm
Control: Two-hand control
Cleaning/sterilization: CIP/SIP

Materials

Product line: SS AISI 316
Frame: SS AISI 304

Weights & Dimensions

Weight: 210kg [462lbs] / 247kg [544.5lbs] with buffer tank
Dimensions: 920 x 830 x 2030mm [36.2 x 32.7 x 80"] / 920 x 830 x 2630mm [36.2 x 32.7 x 103.5”] with buffer tank

Required Utilities

Electrical supply: 200-240Vac/1ph+N+E/50Hz/16A or 200-240Vac/2ph+E/60Hz/16A
Compressed air: 6-7bar(g) [87-100psi]
Steam: Max. 3.5bar(g) [51psi]
Water supply: Max. 3.5bar(g) [51psi]
Condensate: Drain

Optional Accessories

Electromagnetic flow meter
32mm filling gland (16mm standard)
15 liter buffer tank
Brix meter
Condensate flush
Data logger

Contact Information
OMVE Netherlands B.V., De Meern, The Netherlands, Tel +31 30 241 00 70, [email protected]
OMVE Americas Inc., Milton, Canada, Tel +1 416 986 8442, omve.com

Disclaimer: No rights can be derived from the content in this brochure. Version 1/2025

Catalog excerpts

OMVE FS218 Aseptic Bag-in-Box Filler (small-scale)-1

There is a growing demand for aseptic filling of liquid products into containers without making use of hot fill or using preservatives and still maintaining an extended shelf life. A frequent issue, especially on small scale, is the sampling, packaging and storage of products without introducing the risk of contamination. The FS218 is the ideal solution if samples with extended shelf life are required. Features & Benefits • Compact design • Suitable for a wide range of products • Step-by-step instructions to ensure consistent aseptic conditions • Seamless integration with OMVE HT220 or HT320 HTST/UHT systems • No chemical sterilization of packaging, which minimizes risk of contamination Applications Working Principle • Fruit & vegetable juices & purees • Dairy products • Desserts & puddings • Baby food • Soups & sauces • Plant-based products The pre-sterilized bag (sizes from 0,75-10 liters) is connected into the filling chamber. The small chamber separating the gland membrane to the product is steam flushed to clear out the air and then sterilized by steam. The top membrane of the gland is pierced to fill the bag. After filling, the bag is heat sealed. No chance of contamination during filling can occur.

Open the catalog to page 1

OMVE FS218 Aseptic Bag-in-Box Filler (small-scale)-2

Optional Accessories FS OMVE Americas Inc. Milton, Canada Tel +1 416 986 8442 De Meern, The Netherlands Tel +31 30 241 00 70 [email protected] Disclaimer: no rights can be derived from the content in this brochure. Version 1/2025

Open the catalog to page 2