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OMVE FS215 Asepto-Fill®

OMVE FS215 Asepto-Fill®

OMVE FS215 Asepto-Fill®

Product catalog summary
Features & Benefits
  • Higher Throughput: The system increases filling capacity, supporting larger sample sizes.
  • Automated Bottle Feeding: A conveyor belt system eliminates manual loading, ensuring uninterrupted production.
  • Reduced Costs: Automation reduces labor needs and operational downtime.
  • Sterile Integrity: A positive-pressure isolation chamber with validated fogging and SIP systems ensures sterility.
  • Consistent Accuracy: Volume dosing guarantees precise filling for each bottle.
  • Data Traceability: Critical Control Point monitoring with data logging ensures quality assurance.
Applications
  • Dairy products
  • Low-acid beverages
  • Plant-based products
  • Juices and concentrates
  • Tube feeding formulation
  • Functional beverages
  • Nutraceuticals & medical food
Working Principle

Bottles are placed on a conveyor belt for decontamination using a fogging system. After disinfection, bottles enter the FS215 Asepto-Fill® filling chamber in two lines. The cabinet is sterilized by mist before filling. Bottles are automatically transferred to the filling cabinet, where they are decapped, filled, and recapped in sequence.

Specifications
  • Product Code: FS215 Asepto-Fill® with conveyor belt
  • Flow Direction: Downward
  • Air Flow: 0.45m/s
  • Operators Required: One
  • Decontamination Type: Automated fogging
  • HEPA-Filter: ULPA U17 compliant with EN1822
  • Filling Control: Volumetric control
  • Capacity: 100 - 200 L/h based on 0.25mL sterile PET bottles
  • Materials: SS AISI 316
  • Weight & Dimensions: Filling system: 480kg, 2934 x 988 x 1943 mm; Conveyor belt: 307kg, 2400 x 600 x 933 mm
  • Utilities Required: Electrical supply, compressed air, optional nitrogen and water supply
Packaging Specifications
  • Manufacturer: Gosselin
  • Bottle Shape: Octagonal 250ml PET
  • Material: Natural PET, HDPE
  • Closure Type: 31mm Tamper evident cap, HDPE screw cap
  • Food Contact Compliance: EC N°1935/2004
  • Sterility Assurance Level: SAL of 10-3 by irradiation, compliant with ANSI/AAMI/ISO 11137
See more

Catalog excerpts

OMVE FS215 Asepto-Fill®-1

• Dairy products • Low-acid beverages • Plant-based products • Tube feeding formulation • Functional beverages • Nutraceuticals & medical food Asepto-Matic Precision and Automation FS215 Asepto-Fill® with Conveyor Belt In the Food and Beverage Industry, obtaining consistent, aseptic samples from large production batches has long been a challenge. Traditional methods often involve complex procedures that are time-consuming, costly, and prone to variability due to human intervention or contamination risks. These inefficiencies can lead to inconsistent results, compromise product safety, and strain operational resources. At OMVE, we recognize that manufacturers require smarter, more reliable solutions to tackle the challenges of aseptic filling. That’s why we developed the FS215 Asepto-Fill® with conveyor belt - a groundbreaking system that transforms aseptic filling through seamless automation and precision. The FS215 Asepto-Fill® automates every step of the process: continuously feeding disinfected sterile bottles, automatically removing lids, accurately filling bottles, and securely replacing screw caps - all within a sterile, tightly controlled environment. By significantly reducing manual intervention, this innovative system optimizes efficiency and minimizes labor costs, requiring just one operator to manage the process. The FS215 empowers food innovation to achieve greater production efficiency by delivering unmatched accuracy, consistency, and safety. • Higher Throughput: increased filling capacity supports larger sample sizes. • Automated Bottle Feeding: Conveyor belt system eliminates manual loading for uninterrupted production. • Reduced Costs: Automation minimizes labor requirements and operational downtime. • Sterile Integrity: Positive-pressure isolation chamber combined with validated fogging and SIP systems. • Consistent Accuracy: Volume dosing guarantees precise filling for every bottle, simplified operation • Data Traceability: Critical Control Point monitoring with data logging for quality assurance. Bottles are added to the conveyor belt, which transports the bottles to a pre-entry section for decontamination using fogging system. When disinfection procedure finishes, the disinfected bottles enter FS215 Asepto-Fill® filling chamber in two separate lines. Before filling can take place the cabinet is sterilized by a mist in the filing cabinet. Once sterilized, the bottles are automatically transferred to the filling cabinet, where in sequence the capper will decap the bottle first, then the bottle moves further to be filled up and lastly the tack system will move back to place the cap back again.

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OMVE FS215 Asepto-Fill®-2

OMVE Americas Inc. Milton, Canada Tel +1 416 986 8442 De Meern, The Netherlands Tel +31 30 241 00 70 [email protected] Disclaimer: no rights can be derived from the content in this brochure. Version 1/2025

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