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OMVE FS212 Asepto-Fill

OMVE FS212 Asepto-Fill

OMVE FS212 Asepto-Fill

Product catalog summary
Introduction
The document discusses the FS212 & FS212SC Asepto-Fill® systems, designed for aseptic filling of liquid products into containers without hot fill or preservatives, ensuring extended shelf life. This is particularly beneficial for small-scale operations where contamination risk is a concern.

Applications
The systems are suitable for a variety of liquid products including dairy, dairy alternatives, non-carbonated beverages, juices, concentrates, soups, sauces, and alcoholic beverages.

Features & Benefits
  • Isolated filling chamber with controlled over-pressure to maintain aseptic conditions.
  • User-controlled operation with PLC supervision and smart software for monitoring.
  • Compatible with a wide range of containers and sealing devices.
  • No chemical sterilization of packaging, reducing contamination risk.

Working Principle
The packaging is sterilized using gamma radiation and placed in a holder connected to the working chamber. Interior surfaces are disinfected with ethanol or water peroxide, and sterile air creates a controlled overpressure. The product line is sterilized with steam or hot water, monitored by the PLC. After sterilization, the UHT system processes the product, which is then filled and sealed manually.

Specifications
  • FS212 Asepto-Fill®: Uses gamma radiated plastic bags with flange, weighs 270kg, dimensions 1460 x 1150 x 1900mm.
  • FS212SC Asepto-Fill®: Uses stainless steel containers, weighs 290kg, dimensions 2110 x 1150 x 1850mm.
  • Both systems require electrical supply of 200-240Vac, compressed air of 4-7bar(g), and optional nitrogen supply.

Optional Accessories
  • Flow control system for accurate filling.
  • Various closing devices for different packaging types.
  • Nitrogen jet to reduce oxygen in packaging.
  • Additional container holders.

Contact Information
OMVE Netherlands B.V., De Meern, The Netherlands, Tel +31 30 241 00 70, [email protected]
OMVE Americas Inc., Milton, Canada, Tel +1 416 986 8442, omve.com

Disclaimer
No rights can be derived from the content in this brochure. Version 1/2025.
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Catalog excerpts

OMVE FS212 Asepto-Fill-1

• Dairy & dairy alternatives • Juices and concentrates . Soups and sauces . Alcoholic beverages Aseptic Filling for Recipe Validation FS212 & FS212SC Asepto-Fill® There is a growing demand for aseptic filling of liquid products into containers without making use of hot fill or using preservatives and still maintaining an extended shelf life. A frequent problem, especially on small scale, is the sampling, packaging and storage of products without introducing the risk of contamination. The OMVE Asepto-Fill® has a detailed step-by-step methodology to assist the operator in sterile filling. • Isolated filling chamber with a small controlled over-pressure • Complete step-by-step instructions to ensure aseptic conditions are consistently maintained • User controlled operation with PLC supervision & smart Software to monitor the operation . Works with a wide range of containers and sealing devices for packaging flexibility . No chemical sterilization of packaging, which minimizes risk of contamination The packaging is brought into the packaging holder and, as a whole, sterilized by gamma radiation treatment. The sealed container holder shall be connected to the working chamber. All interior surfaces within the working chamber are disinfected manually with ethanol or water peroxide. By introducing sterile air into the chamber, a small controlled overpressure is created to prevent contamination from the environment. The PLC is guarding air flow and monitoring whether all the doors are sealed. A by-pass tube is manually fitted from the filling point to a drainage point. The product line is sterilized with steam or hot water. The temperature at the coldest spot is monitored by the PLC of the Asepto-Fill. After sterilization, the UHT system is switched to product processing. Packages are manually removed from the packaging holder, filled with the filling nozzle and sealed. Packages are removed via the outlet air lock. The operator is guided step-by- step by the control system. After production, the system is cleaned (product line with CIP by UHT, cabin manually). Filling & Closing

 Open the catalog to page 1
OMVE FS212 Asepto-Fill-2

• Flow control system for volumetric accurate filling • Different closing devices to close different packaging types • Nitrogen jet for lower oxygen in the packaging • Additional container holders FS212 Asepto-Fill® - Available in Two Versions OMVE Americas Inc. Milton, Canada Tel +1 416 986 8442 De Meern, The Netherlands Tel +31 30 241 00 70 [email protected] Disclaimer: no rights can be derived from the content in this brochure. Version 1/2025

 Open the catalog to page 2

All OMVE Lab & Pilot Equipment catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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