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OMVE CRA225 Crystallizer

OMVE CRA225 Crystallizer

OMVE CRA225 Crystallizer

Product catalog summary
Features & Benefits
  • Easy control via a color touch screen.
  • Maximum flexibility in configurations.
  • System pressures up to 12 bar.
  • Hygienic design for easy cleaning and minimal contamination risk.
  • High level of automation.
  • Easy dismantling of the Scraped Surface Heat Exchanger (SSHE).
Working Principle

The product is introduced into a balance tank and fed into the system by a product pump. Air is injected at the inlet for aeration, achieving up to 100% overrun. The product then enters crystallizers, which are scraped surface heat exchangers chilled with a glycol mixture. Cooling intensity is adjustable via a manual flow control valve. A resting tube provides additional crystallization time. An air-operated back pressure valve maintains the correct pressure, and the product is collected post-valve. The system includes an integrated Clean-In-Place (CIP) pump for efficient cleaning.

Applications
  • Whipped Cream
  • Mousse
  • Ice Cream
  • Margarines
CRA225 Crystallizer

The CRA225 unit functions as an aerator, continuous ice-cream freezer, and crystallizer. The final product's texture depends on crystallization degree, aeration level, and mechanical force during processing. The system offers flexibility with components like air injection units, mixing heads, pinworkers, and SSHEs. For oil and fat crystallization, product quality is based on consistency, structure, plasticity, and hardness, influenced by recipe and process equipment.

Specifications
  • Product code: CRA225
  • Process flow rates: 10-30L/hr
  • CIP flow rate: 160L/hr
  • System pressures: 25bar(g) [170/360/725psi(g)]
  • Optional CIP pump: Up to 800L/hr
  • Refrigeration system: -25°C [-13°F]
  • Max. particle size: 4mm
  • Max. rotating speed: 1450 rpm
  • Diameter scraped surface: 65mm
  • Dead volume per barrel: 810mL
  • Pin Worker Rotation Speed: 1200 rpm
  • Continuous Aeration: Flow controlled
  • Overrun: Up to 200%
  • Materials product side: SS316
  • Blades: Peek (standard)
Weights & Dimensions
  • Weight: 500kg [1102lbs]
  • Dimensions (L x W x H): 1640 x 1150 x 1650mm [64.5 x 45.3 x 65"]
Required Utilities
  • Electrical supply: 400V/ 3ph/ 50Hz - 220V/ 3ph/ 60Hz
  • Compressed air: Max. 6bar [87psi]
  • Water: 4bar [58psi]
  • Drains: Required
Optional Accessories
  • Mixer in the feed hopper
  • Controlled aeration with nitrogen
  • Heating for CIP purposes
  • Heat tracing & re-melting
  • Additional barrel(s) and pin worker(s)
  • Flow meter (mass or electro-magnetic)
  • Upgrade in automation

Contact Information
OMVE Netherlands B.V., De Meern, The Netherlands, Tel +31 30 241 00 70, [email protected]
OMVE Americas Inc., Milton, Canada, Tel +1 416 986 8442, omve.com

Disclaimer: No rights can be derived from the content in this brochure. Version 1/2025

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Catalog excerpts

OMVE CRA225 Crystallizer-1

Continuous Crystallization Creates new opportunities on small-scale The CRA225 unit is an aerator, continuous ice-cream freezer, and crystallizer in one. The texture of your final product is dependent on three factors: the degree of crystallization, the level of aeration and the mechanical force/shear during processing. The system can be executed with an air injection unit, a mixing head, pinworker, scraped surface heat exchangers (SSHEs) and resting tube, ensuring maximum flexibility for your application lab. When using the CRA225 for crystallization of oil and fats, the quality of product is based on consistency, structure, plasticity and hardness. Meeting these specific conditions is directly dependent on the recipe and the process equipment. As the recipes and processes are unique for each product, it is important to have the most flexibility possible from your crystallizer. The hygienic design of the system ensures easy cleaning and a minimum risk of contamination during processing. Features & Benefits • Easy control by colour touch screen • Maximum flexibility in configurations • Hygienic design • Highest level of automation • Easy dismantling of the SSHE Working Principle • Whipped Cream The product is introduced into the balance tank. From here, a product pump continuously feeds the mix into the system. By injecting air in the inlet the product is aerated with a maximum overrun of 100%. From there, the product is entering the crystallizers, which are scraped surface heat exchangers, chilled with a glycol mixture from an external cooling unit. The intensity of cooling on each crystallizer can be set by a manual flow control valve in the glycol line. The resting tube gives additional crystallization time to the product. An air operated back pressure valve makes sure the product is under the right pressure. After the back pressure valve the product can be collected. The system includes an integrated CIP (Clean-ln-Place) pump for efficient cleaning.

 Open the catalog to page 1
OMVE CRA225 Crystallizer-2

Optional Accessories • Mixer in the feed hopper • Additional barrel(s) and pin worker(s) • Controlled aeration with nitrogen • Flow meter (mass or electro-magnetic) • Heating for CIP-purposes • Upgrade in automation • Heat tracing & re-melting Crystallization & Aeration Product code OMVE Netherlands B.V. OMVE Americas Inc. De Meern, The Netherlands Milton, Canada [email protected] omve.com Disclaimer: no rights can be derived from the content in this brochure. Version 1/2025

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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