ZG2

ZG2
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ZG2

Product catalog summary
Overview
The document provides a comprehensive technical overview of the OMRON ZG2 Smart Sensor, emphasizing its advanced capabilities in measurement and inspection tasks under challenging conditions, such as varying ambient light and complex object shapes.
Specifications
The ZG2 sensor features a wide 2D laser beam for capturing cross-sectional shapes, a high-performance gauss lens for improved inclination tolerance, and a multi-sensitivity function for handling diverse materials. It offers industry-leading sensitivity, inclination tolerance, and speed, making it suitable for high-speed production lines.
Procedures
The sensor setup involves connecting the sensor head and controller, with the Smart Monitor ZG2 software facilitating data logging and parameter configuration. The system supports easy profile measurement and adjustment through a simplified interface.
Performance Enhancements
The ZG2 sensor significantly improves measurement performance for transparent and glossy objects, as well as dark or matte materials. It reduces ambient noise and automatically adjusts parameters for optimal measurement conditions.
Applications
The sensor is applicable in various industrial scenarios, including assembly inspections for electronic parts, lenses, and car doors. It can measure steps, gaps, and overlaps, providing solutions for complex-shaped objects and multi-material components.
Data Management
The system supports data storage and trend analysis, with the ability to store measurement conditions for up to 4,096 items. This feature aids in managing manufacturing history and analyzing defects.
Safety Precautions
The document includes warnings about the safe operation of laser equipment, emphasizing that the document should not be used to operate the unit directly.
Introduction
This document provides a detailed overview of Omron's advanced sensor technology, focusing on the ZG2 Series. It highlights the unique features, functionalities, and applications of the sensors, emphasizing their ease of use and high performance in various industrial settings.
Specifications and Features
The ZG2 Series sensors are designed for high precision and versatility. They feature a unique interface that simplifies operation through intuitive settings, allowing users to display a profile, select a measurement item, and specify the measurement range with ease. The sensors support multiple measurement functions, including capturing inflection points, measuring intersection coordinates and angles, and performing synchronous measurements with linked sensor controllers to extend the measurement range.
Installation and Setup
The sensors are equipped with an installation correction function that automatically aligns the sensor head with the target, reducing setup time and ensuring accurate measurements. The inclination correction function further enhances measurement accuracy by compensating for target inclinations.
Data Storage and Analysis
The ZG2 Series supports extensive data storage capabilities, with the ability to store measurement conditions for up to 4,096 items in the data storage unit. This facilitates trend analysis, manufacturing history management, and defect analysis. Data can be easily transferred to a PC via USB or RS-232C interfaces.
Advanced Measurement Capabilities
The sensors offer simultaneous measurement of multiple points, allowing for comprehensive inspections. They utilize a band-like laser beam and CCD technology to form shape profiles based on triangular distance measurement principles. The sensors are capable of 2D measurements without the need for moving the sensor or the object.
Innovative Technologies
Omron has incorporated several cutting-edge technologies into the ZG2 Series, including the TAGG lens for enhanced performance on transparent and mirror surfaces, the APS function for optimal profile acquisition, and the ONPS system for effective ambient light filtering. These innovations ensure stable measurements across various materials and conditions.
Conclusion
The ZG2 Series sensors by Omron represent a significant advancement in industrial sensing technology, offering robust functionality, ease of use, and adaptability to diverse measurement needs. Their integration of advanced features and technologies makes them suitable for a wide range of applications, ensuring precise and reliable measurements.
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Catalog excerpts

ZG2-1

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 Open the catalog to page 1
ZG2-2

Easier and much more accurate for profile measurement Stable measurement regardless of color, material, and shape complexity Simple configuration Enhanced Performance Through innovative technology the ZG2 offers superior performance to conventional 2D sensors. Plug & play! Just connecting Sensor head and Controller. Sensor head Wide 2D laser beams capture the cross-sectional shape of the object All-in-one controller for checking profiles, setting parameters, and executing measurements Measurement can be performed at a stable level in a large amount of ambient light, even on objects that do not...

 Open the catalog to page 2
ZG2-3

Easier and much more accurate for profile measurement Stable measurement regardless of color, material, and shape complexity Simple configuration Enhanced Performance Through innovative technology the ZG2 offers superior performance to conventional 2D sensors. Plug & play! Just connecting Sensor head and Controller. Sensor head Wide 2D laser beams capture the cross-sectional shape of the object All-in-one controller for checking profiles, setting parameters, and executing measurements Measurement can be performed at a stable level in a large amount of ambient light, even on objects that do not...

 Open the catalog to page 3
ZG2-4

Measuring difficult problems by laser the conventional ambient illumination Painted object and black rubber Inclined transparent object or glossy object Dark colored materials or materials with a matt finish, like black rubber often do not reflect sufficient light to maintain a stable measurement. They are also susceptible to the influences of ambient light so are difficult to measure using conventional laser measurement sensors. The ZG2 solves these problems because it is supersensitive and significantly reduces ambient noise. It also has an APS function to automatically tune parameters such...

 Open the catalog to page 4
ZG2-5

Measuring difficult problems by laser the conventional ambient illumination Painted object and black rubber Inclined transparent object or glossy object Dark colored materials or materials with a matt finish, like black rubber often do not reflect sufficient light to maintain a stable measurement. They are also susceptible to the influences of ambient light so are difficult to measure using conventional laser measurement sensors. The ZG2 solves these problems because it is supersensitive and significantly reduces ambient noise. It also has an APS function to automatically tune parameters such...

 Open the catalog to page 5
ZG2-6

Suitable for diversified needs Measurement of wide target Measurement by finding the inflection point of the object Measurement of position and angle of intersection Two sensor controllers are linked and two sensor heads perform synchronous measurement to increase the measurement range to 140 mm. With the link method, the ZG2 Series provides the optimum solution for any intended purpose. The sensor has a measurement function to capture points where an angle varies on a target as an inflection point. This function enables the measurement of a step or edge width of a feature point of a target....

 Open the catalog to page 6
ZG2-7

Suitable for diversified needs Measurement of wide target Measurement by finding the inflection point of the object Measurement of position and angle of intersection Two sensor controllers are linked and two sensor heads perform synchronous measurement to increase the measurement range to 140 mm. With the link method, the ZG2 Series provides the optimum solution for any intended purpose. The sensor has a measurement function to capture points where an angle varies on a target as an inflection point. This function enables the measurement of a step or edge width of a feature point of a target....

 Open the catalog to page 7
ZG2-8

Incorporating cutting-edge technology Sensor Head Sensor Controller Powerful functionality in a compact design A light-cutting method is used. The widely-spread laser beam is projected on the measurement object to measure its cross-sectional shape. The business card sized ZG2 controller incorporates a built in LCD monitor for profile visualization. The LCD display also gives access to the ZG2's intuitive and simple to use setup screens. The controller also includes a USB and RS-232 interface for easy connectivity. Measurement principle A band-like laser beam is projected on the measurement object,...

 Open the catalog to page 8

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