XS5

XS5
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XS5

Product catalog summary
Overview: The document details the XS5 series of M12 Smartclick round water-resistant connectors, highlighting their ease of installation with a 1/8 turn locking mechanism and IP67 protection rating. These connectors are UL approved.
Specifications:
  • Rated current: 4 A
  • Rated voltage: 250 VDC
  • Contact resistance: 40 mΩ max.
  • Insulation resistance: 1,000 MΩ min.
  • Dielectric strength: 1,500 VAC for 1 min
  • Degree of protection: IP67
  • Operating temperature: -25 to 70°C
  • Operating humidity: 20% to 85%
Materials and Finishes: Contacts are made from phosphor bronze and brass with nickel and gold plating. Fixtures are nickel-plated zinc alloy, and the pin block is PBT resin.
Connection Combinations: Various models like XS5F/H/W, XS5R, XS5M/P, and XS5C/G are compatible with different connection methods such as crimping, soldering, and screw-on.
Ordering Information: A model number legend helps identify products based on type, mating section form, connector poles, contact plating, cable connection direction, cable length, and specifications. Tables for ordering different cable types are included.
Additional Features: Includes diagrams for connector pinouts, wiring diagrams for 4-core cables, and dimensions for various configurations. Specifies minimum order quantities and UL compliance.
Specifications and Procedures:
1. Five-pole Connectors: Strip cable sheath for 15 mm and core covering for 8 mm. Connect core to pin 5 first, then pins 1 to 4. Use a dedicated screwdriver for tightening.
2. Shielded Cables: Use insulation tubes on the drain line and ensure insulation between cores.
3. Pin Block Insertion: Align triangle marks on pin block and cover. Insert positioning key fully.
4. Screw-on Connectors: Align and press pin block into cover firmly. Tighten cap by hand to specified torque.
5. Recommended Cables: Use cables with 3 to 6 mm diameter and specific core sizes.
Safety and General Precautions:
1. Connector Handling: Connect and disconnect by hand, not by cable. Ensure proper insertion before locking.
2. Wiring: Confirm wiring diagrams and avoid external force on connectors.
3. Degree of Protection: IP67 is not fully watertight. Avoid underwater use and physical damage.
4. Installation: Avoid excessive pulling and ensure cables are not stepped on. Protect connectors with covers if necessary.
Warranty and Liability:
1. Exclusive Warranty: Products are warranted to be free from defects for 12 months. Omron disclaims other warranties.
2. Limitations: Omron is not liable for special, indirect, or consequential damages. Liability is limited to the product price.
3. Suitability of Use: Buyer is responsible for determining product suitability for their application.
Additional Information:
1. Programmable Products: Omron is not responsible for user programming.
2. Performance Data: Provided as a guide and not a warranty.
3. Specification Changes: Specifications may change without notice.
4. Errors and Omissions: Omron assumes no responsibility for errors in documentation.
See more

Catalog excerpts

XS5-1

Round Water-resistive Smartclick Connectors That Reduce Installation Work • A newly developed lock mechanism that is compatible with round Ml 2 connectors. W* \ ^ • Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock. ' '"-v x • A positive click indicates locking. * • Features the same degree of protection (IP67) as Ml 2 connectors. • A full line-up of models is planned. -jyj ^ • Connectors with Cables are UL approved. A Refer to Safety Precautions on page 24. ^-1 v ^ *2. Refer to product specifications for details. *3. Use the robot cable within a temperature range between 0°C and 70°C to prevent the wires inside the cable from being broken when bending it.

 Open the catalog to page 1
XS5-2

Materials and Finishes Model Item *Only plug ® : Connected by twisting. O : Connected by screwing. Note: The XSDM and XSDP cannot mate with each other. is a registered trademark of the OMRON Corporation.

 Open the catalog to page 2
XS5-3

Connectors Connected to Cable, Socket and Plug on Cable Ends ● Fire-retardant, Robot cable ● Oil-resistant Polyurethane Cable ● Spatter-resistant Cable ● Oil-resistant Polyurethane Robot cable Wiring Diagram for 4 Cores Pin No. L (Cable length) Cable color of core sheath 1 Brown 2 White 3 Blue 4 Black Note: Oil-resistant Polyurethane Cables (XS5W-D42@-@81-P) and Spatter-resistant Cable (XS5W-D421-@81-SA) have black covers. Fire-retardant, Robot cable (XS5W-D42@-@81-F) have warm gray c

 Open the catalog to page 3
XS5-4

Model Number Legend XS5W-D42D-D81-DD 1 2345 678 9 Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 1. Type W: Connectors connected to cable, socket and plug on cable ends 4. Contact Plating 2: 0.4-|j.m gold plating 5. Cable Connection Direction 1: Straight/straight 2: Angled/angled 3: Straight (Socket)/angled (Plug) 4: Angled (Socket)/straight (Plug) B: Straight/straight (4.7 dia.) Ordering Information 6. Cable Length A: 0.3 m C: 1 m D: 2 m 7. Connections 8: ® Brown, ® White, © Blue,...

 Open the catalog to page 4
XS5-5

XS5F ^sVnartclick Connector Connected to Cable, Socket on One Cable End • Fire-retardant, Robot cable Oil-resistant Polyurethane Cable • Spatter-resistant Cable • Oil-resistant Polyurethane Robot cable Cable color of core sheath Brown White Blue Black Note: Oil-resistant Polyurethane Cables (XS5F-D42D-D80-P) and Spatter-resistant Cable (XS5F-D421-D80-SA) have black covers. Fire-retardant, Robot cable (XS5F-D42D-D80-F) have warm gray covers. Model Number Legend XS5F-D42D-D80-DD Use this model number legend to identify products from their model number. When ordering, use a model number from the...

 Open the catalog to page 5
XS5-6

Connector Connected to Cable, Plug on One Cable End • Fire-retardant, Robot cable Oil-resistant Polyurethane Cable • Spatter-resistant Cable Cable color of core sheath Brown White Blue Black Note: Oil-resistant Polyurethane Cables (XS5H-D42D-D80-P) and Spatter-resistant Cable (XS5H-D421-D80-SA) have black covers. Fire-retardant, Robot cable (XS5H-D42D-D80-F) have warm gray covers. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. Model Number Legend XS5H-D42D-D80-DD 1 2345 678 9 1. Type H:...

 Open the catalog to page 6
XS5-7

Eight-pole Connectors with Cables Ordering Information Dimensions (Unit: mm)XS5F-D821-DH0-R Connector Connected to Cable, Socket on One End XS5M-D827-4 Front-locking, Panel-mounting Plug Panel Cutout 16.1+0 1 dia.

 Open the catalog to page 7
XS5-8

XS5G Assembly Connector Plugs Dimensions XS5G-D418 (IDC Model) Straight Connectors 66 XS5G-D4C@ (Crimping Model) XS5G-D42@ (Soldering Model) Straight Connectors M12 × 1 XS5G-D42@ (Soldering Model) Angled Connectors M12 × 1 XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors M12 × 1 XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm) Straight Connectors M12 × 1 XS5G-D@S@ (Screw-on Connectors) Angled Connectors

 Open the catalog to page 8
XS5-9

Ordering Information *1. Minimum wire diameter: 0.08 mm, Outer diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs. Use one of the above cables. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above.

 Open the catalog to page 9
XS5-10

* A special tool must be used for crimping. For details, refer to page 18. Ordering Information Suitable core size (mm2) Note: Orders are accepted in multiples of the minimum order.

 Open the catalog to page 10
XS5-11

XS5C Assembly Connector Sockets Dimensions XS5C-D418 (IDC Model) Straight Connectors 62.4 54.4 XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) Straight Connectors M12 × 1 14.9 dia. XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) Angled Connectors XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors 54.9 XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm) Straight Connectors M12 × 1 XS5C-D@S@ (Screw-on Connectors) Angled Connectors

 Open the catalog to page 11
XS5-12

Ordering Information *1. Minimum wire diameter: 0.08 mm, Outer diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. Note: Use one of the above cables. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above.

 Open the catalog to page 12
XS5-13

* A special tool must be used for crimping. For details, refer to page 18. Ordering Information Suitable core size (mm2) Orders are accepted in multiples of the minimum order.

 Open the catalog to page 13
XS5-14

XS5R Y-Joint Plug/Socket Connectors Dimensions XS5R-D426-@11-F Connectors on Both Ends (Y-Joint Plug/Socket) 15.0 Wiring Diagram Blue marking XS5R-D426-@10-F Connectors on One Cable End (Y-Joint Socket) 15.0 Wiring Diagram Black Blue White Blue marking XS5R-D426-@ Y-Joint Plug/Socket without Cable M12 × 1 Blue marking Ordering Information Cable With cable Connector on one cable end Cable With no cable Connector Y-Joint Plug/Socket Minimum order Connectors on both cable ends Note 1. Ask your OMRON representative about other specifications. 2. XS2G/XS5G Assembled Connectors with screw connections...

 Open the catalog to page 14

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