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XS2

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XS2

Product catalog summary

Round Water-resistant Connectors (M12 Threads) - XS2

Ratings and Specifications:

Operating temperature for robot cable: 0°C to 70°C.
Rated current: 4A; Rated voltage: 250 VAC/VDC.
Contact resistance: 40 mΩ max; Insulation resistance: 1,000 MΩ min.
Dielectric strength: 1,500 VAC for 1 min.
Protection degree: IP67.
Insertion tolerance: 200 times.
Cable holding strength varies with diameter.
Operating temperature range: −25°C to 70°C; Humidity: 20% to 85%.

Materials and Finish:

Contacts: Phosphor bronze or brass with nickel base and gold plating.
Thread bracket: Brass, nickel plated.
Pin block: PBT or PA resin.
O-ring/rubber bushing: Rubber.
Cover: Soft PBT or TPU resin.

Cable Types:

Fire-retardant, Robot cable: UL AWM2464 CL3, 6 mm dia.
Heat-resistant cable: Up to 105°C.
Spatter-resistant cables: 6.6 mm dia.

Connector Assemblies:

Three types: Crimping, soldering, and screw-on.
UL certified connectors with cables.
Based on IEC61076-2-101 and NECA 4202 standards.

Product List:

Connectors attached to cable: XS2W, XS2F, XS2H.
Connector assemblies: XS2G, XS2C.
Terminal box connectors: XS2P.
T-Joints and Y-Joints: XS2R.
Sensor connector assemblies: XS2M.
Panel-mounting connectors: XS2M.

Model Number Legend:

XS2W-D@2@-@@1-@@: Identifies product type, AC/DC form, poles, plating, connection direction, length, and specifications.

Ordering Information:

Various configurations available for fire-retardant, spatter-resistant, and standard cables.
Specific models for different cable lengths and connection directions.

Wiring Diagrams:

Provided for 4-core and 5-core configurations.

Specifications:
The document provides detailed specifications for various cable and connector models, including XS2W, XS2F, XS2H, and XS2M. Key specifications include a rated current of 1.5 A, a rated voltage of 36 VDC, contact resistance of 40 MΩ max, insulation resistance of 1,000 MΩ min, and dielectric strength of 1,000 VAC for 1 minute. The degree of protection is IP67, and the operating temperature range is −25 to 70°C. Materials used include brass/nickel base with gold plating for contacts and PBT resin for pin blocks and covers.

Procedures:
The document outlines the assembly and installation procedures for various connector types, including panel-mounting sockets and plugs, crimping/soldering plug assemblies, and screw-on plug assemblies. It specifies the dimensions, suitable cable diameters, core sizes, and sheath materials for each model. Special tools are required for crimping, and specific instructions are provided for mounting and securing connectors.

Standards and Recommendations:
The document emphasizes the importance of using specified cables to ensure performance and mentions that deviations may affect performance. It also provides safety precautions, advising against using products under conditions exceeding the specified ratings and ensuring correct wiring and internal connections.

Ordering Information:
Detailed ordering information is provided for each connector model, including minimum order quantities and applicable wire diameters. The document also includes part numbers for different configurations and connection methods, such as straight and L-shaped connectors.

Diagrams and Tables:
The document contains numerous diagrams and tables illustrating connector dimensions, pin configurations, and wiring diagrams. These visual aids help clarify the installation and connection processes for various models.

Specifications and Components:
The document details various components and specifications for M12 connectors, including male and female screws, dust covers, and pin blocks. It highlights the importance of ensuring proper fit and alignment to maintain protection standards, though dust covers do not guarantee IP67 protection.

Tools and Assembly:
Instructions for using specific tools like the XY2F-0002 Crimp Tool and XY2F-0003 Locator are provided. The assembly process involves careful insertion and alignment of components, with emphasis on maintaining the correct torque to ensure protection and prevent loosening.

Procedures:
The document outlines detailed procedures for extracting pin blocks, assembling connectors, and processing cable ends. It specifies the correct stripping lengths and soldering conditions to maintain connector integrity.

Safety and Precautions:
Safety precautions include ensuring connectors are not used in environments exceeding their ratings and maintaining proper torque when tightening caps. The document advises against using pliers to tighten caps to avoid damage.

Warranty and Liability:
Omron provides a limited warranty covering defects in materials and workmanship for twelve months. The document disclaims liability for indirect or consequential damages and emphasizes the buyer's responsibility to determine product suitability for specific applications.

General Recommendations:
Users are advised to read and understand the catalog before purchasing and to consult Omron representatives for any questions. The document stresses the importance of ensuring the system as a whole is designed to address risks when using Omron products.

Catalog excerpts

Socket Appearance Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort • Compact FA connectors meet IP67 requirements and ensure a 94V-0 fire retardant rating. • A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. • Connectors with Cables and Connector Assemblies are available. • Three types of Connector Assembly: Crimping, soldering, and screw-on. • Connectors with Cables are UL certified. • Based on IEC61076-2-101 (IEC60947-5-2) and NECA 4202. Refer to Safety Precautions on page 21. *Use the robot cable within a temperature range between 0°C and 70°C to prevent the wires inside the cable from being broken when bending it.

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XS2 List of Products Name XS2W Sockets and Plugs on Cable Ends XS2F Sockets on One Cable End 1. Connectors attached to Cable XS2F Sockets on One Cable End with Indicator XS2H Plugs on One Cable End XS2G Plug Assemblies XS2C Socket Assemblies 2. Connector Assemblies (Crimping, Soldering, or Screw-on) XY2F Crimp Tool (for Crimping Connectors) Used to enable using connectors for sensor cables and relay cables. XW4Z Screwdriver (for Screw-on Connectors) 3. Terminal Box Connectors Used to enable using connectors for terminal boxes. T-Joints 4. T-Joints and Y-Joints Used for branching and for daisy-chain...

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Sockets and Plugs on Cable Ends Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 1. Type W: Connectors connected to cable, socket and plug on cable ends 2. AC/DC (Mating Section Form) D: For DC 3. Connector Poles 4: 4 poles 5: 5 poles 4. Contact Plating 2: 0.4-|j.m gold plating 5. Cable Connection Direction 1: Straight/straight 2: L-shaped/L-shaped 3: Straight (Socket)/L-shaped (Plug) 4: L-shaped (Socket)/straight (Plug) 6. Cable Length A: 0.3 m (straight/straight only) B: 0.5...

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Straight/Straight Connectors Wiring Diagram for 4 Cores Wiring Diagram for 5 Cores Cable lead colors 1 Brown 2 White SBlue Black (DC) Ordering Information Cable Specifications Note: Ask your OMRON representative about other cable lengths, and about 5-core cables.

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Socket on One Cable End Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 1. Type F: Connector connected to cable, socket on one cable end 2. AC/DC (Mating Section Form) A: For AC D: For DC E: For DC, stainless steel lock 4. Contact Plating 2: 0.4-^m gold plating 5. Cable Connection Direction 1: Straight 2: L-shaped 6. Cable Length A: 0.3 m B: 0.5 m C: 1 m D: 2 m E: 3 m F: 4 m G: 5 m H: 7 m J: 1 0 m K: 15 m L: 20 m Only the 2 m (D), 5 m (G) and 10 m (J) cables are available for...

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XS2F Sockets on One Cable End ● Connectors with Fire-retardant, Robot Cable XS2F-@42@-@@0-F ● Non-polar DC Connectors with Standard Cable XS2F-@42@-@@0 ● E2E models with conventional connector pin with Fire-retardant, Robot Cable XS2F-D42@-@D0 ● Heart-resistant Cable up to 105°C XS2F-E42@-@80-E ● Spatter-resistant Cables XS2F-D421-@80-SA Dimensions Wiring Diagram Two-core model Fire-retardant, Robot cable Spatter-resistant Cables* Heat-resistant Cables up to 105°C * Standard cable (non-polar DC) Fire-retardant, Robot cable (E2E models with conventional connector pin) Cable lead colors Cable lead...

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Ordering Information Cable Specifications Fire-retardant, Robot cable Standard cable (non-polar) Fire-retardant, Robot cable (E2E models with conventional connector pin) Spatter-resistant Cables Minimum order Note: Ask your OMRON representative about other cable lengths. *The heat-resistant fixture material is SUS316L stainless steel without surface treatment.

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Applicable Proximity Sensors Refer to page the E2E Datasheet for information on connecting to E2E Proximity Sensors Dimensions Straight Connectors Note: Use the XS2H-D521-DG0-A in combination with the XS2F-D521-DG0-A. Pin Arrangements (Engagement Side) Cable lead colors Ordering Information No. of cable cores Note: Ask your OMRON representative about other cable lengths.

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Sockets on One Cable End with IndicatorModel Number LegendXS2F-M12 PVC □ 12 3 4 1. Type F: Connector connected to cable, sockets on one cable end 2. Mating Section Form M12: M12 4. Connector Poles 3: 3 poles 4: 4 poles 5. Cable Connection Direction A: L-shaped 10: 10 m 7. Applicable Sensors P: PNP N: NPN 8. With indicator LED: With indicator Dimensions Wiring Diagram 4 o- YELLOW GREEN —O BLACK YELLOW GREEN 3 - BLUE -o + BROWN -o WHITE -o BLACK Cable Specifications Cable connection direction Cable core cross-sectional area (mm2) Cable length (m) Minimum order

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Ao^n Plugs on One Cable End Model Number Legend xs2H-nn2i-nnoco 1 2345 678 9 1. Type H: Connector connected to cable, plug on one cable end Using this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 4. Contact Plating 2: 0.4-pm gold plating 8: Brown White Blue Black (for DC) 9: Brown White Blue Black (for AC) B: --- --- Brown Blue (for AC) C: Brown --- Blue Black(for DC) G: Brown White Blue Black Gray 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A: Standard cable...

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XS2H Plugs on One Cable End • Connectors with Fire-retardant, Robot Cable XS2H-@421-@@0-F • Spatter-resistant Cable XS2H-D421-@80-SA (Unit: mm) Dimensions Straight Connectors Cable lead colors Cable lead colors Brown White Blue Black (DC/AC) Four-core Model • Connectors on DC Cable (Five Poles) XS2H-D521-@G0-A (for DC) (Unit: mm) Dimensions Straight Connectors Note: Use the XS2F-D521-DG0-A in combination with the XS2H-D521-□G0-A. Pin Arrangements (Engagement Side) Black —Gray Five-core Model Ordering Information Cable Specifications

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Sensor I/O Connectors on Cables (8-pole) Ordering Information Wiring Example Relay box, In-panel terminal block

Open the catalog to page 12

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