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UM, MC3 Safety Mat/Safety Mat Controller

UM, MC3 Safety Mat/Safety Mat Controller
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UM, MC3 Safety Mat/Safety Mat Controller

Product catalog summary
Overview: The document provides comprehensive information on OMRON Safety Mats and the Safety Mat Controller (UM/MC3), focusing on their role in enhancing workplace safety by covering areas that other sensors may not reach. These mats are designed for easy installation and maintenance, with a variety of sizes available to suit different applications.
Specifications: The Safety Mats are certified under EN1760-1:1998 and comply with ANSI/RIA15.06-1999 standards, meeting PLd/Safety Category 3 requirements when used with the MC3 controller. They are constructed from rubber with a dimensional tolerance of ±6 mm and are available in both metric and imperial units.
Components and Accessories: The system includes the Safety Mat Controller, laser scanner, console, and connectors. Accessories such as ramp trims, joining trims, and molded corners are available to secure the mats and maintain their sensitivity at joints.
Installation and Wiring: Detailed instructions are provided for installing the mats using trim pieces and wiring them to the MC3 controller. The document emphasizes the importance of proper anchoring and cable routing, with examples of configurations for single and multiple mats.
Technical Specifications: The Safety Mat Controller operates at 24 VDC with a maximum power consumption of 3 W. It supports a rated load of 6 A at 230 VAC/24 VDC and has a mechanical durability of 10 million cycles. The mats have a detection weight of at least 30 kg and can withstand a maximum load of 2,000 N.
Application Examples: Scenarios are provided where the safety mats are used to cut power to a motor when a person steps on the mat or when a guard is opened, ensuring safety until a reset switch is pressed.
Safety Precautions: Users must not exceed the rated load of safety outputs to prevent serious injury. Proper wiring is crucial to avoid accidental voltage contact with safety inputs. The system is not suitable for detecting children and should not be used in environments with flammable gases or where it may be submerged in water.
Storage and Handling: The Safety Mat and Controller should be stored away from direct sunlight, extreme temperatures, and corrosive gases. They should be handled carefully to avoid mechanical shocks and should not be exposed to solvents that could damage the product.
Standards and Certification: The system complies with EN ISO13849-1: 2008 PLd/Safety Category 3 and other relevant standards, ensuring reliability when used with specified controllers and safety relays.
Warranty and Liability: OMRON provides a one-year warranty against defects in materials and workmanship. The company disclaims liability for special, indirect, or consequential damages and emphasizes the importance of proper handling, storage, and installation.
Application Considerations: The document advises against using the Safety Mat System in applications involving serious risk to life or property without ensuring comprehensive system design and proper product rating and installation.
Performance Data: Performance data serves as a guide for users to determine suitability and does not constitute a warranty. Actual performance is subject to OMRON's Warranty and Limitations of Liability.
Programmable Products: OMRON is not responsible for the user's programming of a programmable product or any consequences thereof.
Copyright and Copy Permission: The document is protected by copyright and intended solely for use with the product. It should not be copied for sales or promotions without permission.
Product Information: The document introduces the UM/MC3 Safety Mat and Safety Mat Controller, emphasizing staying ahead in safety. Specifications are subject to change without notice for product improvement.
Contact Information: OMRON Corporation's contact details for various regional headquarters are provided, including Europe, the USA, Asia Pacific, and China.
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Catalog excerpts

UM, MC3 Safety Mat/Safety Mat Controller-1

Safety Mat / Safety Mat Controller UM/MC3 Stay one step ahead in safety

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UM, MC3 Safety Mat/Safety Mat Controller-2

S a fe t y M a t s a r e s a fe t y m e a s u r e s t h a t t a k e i n t o c o n s i d e r a t i o n u s a b i l i t y i n t h e wo r k p l a c e . OMRON Safety Mats continue on their unique path of evolution. On-site safety can be fur ther improved by placing Safety Mats precisely in areas where other sensors do not reach. The tion. Safety Mats elicit the full power of every location and are suitable for any application. Reduce labor associated with cumbersome layout, installation and maintenance The UM system takes the site into con m consideration n Connectors make wiring simple 1 Cables...

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UM, MC3 Safety Mat/Safety Mat Controller-3

Safety Mat/Safety Mat Controller UM/MC3 New Safety Mat That Is Easy to Install and Maintain • Simple connection allows multiple mats to be joined together. • A wide variety of mat sizes are available. • Obtained EN1760-1 and EN ISO13849-1 (PLd/Safety Category 3) certification. • Complies with North American safety standards, including ANSI/RIA15.06-1999. Be sure to read the "Safety Precautions" on page 14. Model Number Structure Model Number Legend Safety Mat UM@@@-@-@ Base ––– – – 1 2 3 4 B 5 1. Color None : Black Y : Yellow 2. Unit of Length None : Inch M : Millimeter 3. Cable Length 5 :5m...

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UM, MC3 Safety Mat/Safety Mat Controller-4

UM/MC3 Trims Appearance Name Model Remarks Ramp Trim with Yellow PVC Cover (1.22 m) UMRT4 Ramp Trim with Yellow PVC Cover (2.44 m) UMRT8 Installed on the perimeter of the Safety Mat. Each Trim is composed of two parts, an aluminum base and a PVC Cover. Possible to install cables inside. Joining Trim (1.22 m) UMJS4 Joining Trim (2.44 m) UMJS8 The Joining Trims join the Safety Mats when two or more Safety Mats are being combined. In addition to joining the Safety Mats, the Joining Trims preserve the Safety Mat's sensitivity at the joints. Aluminum Ramp Trim (2.44 m) UMAL Installed on the perimeter...

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UM, MC3 Safety Mat/Safety Mat Controller-5

UM/MC3 Specifications Ratings Safety Mat Controller Power input Item Model MC3 Power voltage 24 VDC Operating voltage range -15% to +15% of rated supply voltage Power consumption * 3 W max. * Power consumption of loads is not included. Switch Item Model MC3 Rated load 6 A at 230 VAC/6 A at 24 VDC (resistive load) 5 A at 230 VAC (AC15)/2 A at 24 VDC (DC13) (inductive load) Maximum rated voltage 250 VAC/24 VDC Rated carry current 6A Maximum switching capacity 1,500 VA Characteristics Safety Mat Item Model UM Detection method Pressure sensing method Detection weight 30 kg min. Maximum allowable...

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UM, MC3 Safety Mat/Safety Mat Controller-6

UM/MC3 Installation Using Trim Pieces Example 2: Using three Safety Mats Ramp Trim with Yellow PVC Cover: UMRT4/UMRT8 Secures the edges of the Safety Mats to the floor. It is composed of two parts with an aluminum base and a PVC Cover. Joining Trim: UMJS4/UMJS8 The Joining Trims join the Safety Mats when two or more Safety Mats are being combined. In addition to joining the Safety Mats, the Joining Trims preserve the Safety Mat's sensitivity at the joints. Aluminum Ramp Trim: UMAL Secures the edges of the Safety Mat to the floor. The Aluminum Ramp Trim is hollow, so cable can be routed through...

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UM, MC3 Safety Mat/Safety Mat Controller-7

UM/MC3 Wiring of Safety Mat and Safety Mat Controller Example 1: Using a Single Safety Mat Safety Mat UM@ Example 2: Using Two Safety Mats Safety Mat UM@ Panel-mount Connector UMPMC Y Connector UM-Y-2-1 Panel-mount Connector UMPMC Safety Mat Controller MC3 Note: You can cut a Safety Mat's cable and wire it to the MC3 Safety Mat Controller without using UMPMC. Safety Mat Controller MC3 Safety Mat UM@ Example 3: Using Six Safety Mats Connecting directly to Safety Mat Controller Safety Mat UM@ Safety Mat UM@ Distribution Box (for six mats) UMDB-6 Connector with cable Socket on one cable end XS2F-D421-@80-F...

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UM, MC3 Safety Mat/Safety Mat Controller-8

UM/MC3 Connections Internal Connection Y2 X1 Y1 Power supply X2 13 23 31 41 14 24 32 42 Control Circuit M11 M12 M21 M22 Wiring of Inputs and Outputs Signal name Terminal name Power supply input Description of operation Wiring Y1, Y2 Connect the power supply plus (24 VDC) to the Y1 Power supply input terminals for MC3 terminal. Connect the power source to the Y1 and Y2 terminals. Connect the power supply minus (GND) to the Y2 terminal. M11, M12, M21, M22 To turn ON safety outputs, all the connected safety mats must have no load. Otherwise, the safety outputs will NOT turn ON. M12 Safety Mat input...

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UM, MC3 Safety Mat/Safety Mat Controller-9

UM/MC3 Dimensions (Unit: mm) Safety Mat Controller MC3 Terminal/LED arrangements Y2 Y1 X1 X2 M11 M12 M21 M22 LED (red) Lights when the safety output from the MC3 Safety Mat Controller is OFF 110 LED (green) Lights when the safety output from the MC3 Safety Mat Controller is ON 15.3 55 84 Stop Run Mat Clear LED (green) Lights when the UM Safety Mat is not being activated (i.e., when intrusion is not being detected) 13 14 23 24 31 32 41 42 98 38 75 61.2 Two, R2.2 Trims Ramp Trim with Yellow PVC Cover UMRT@ Molded Outside Corner UMOC 58.4 30.6 28.6 72.4 91.4 94.6 58.4 Joining Trim UMJS@ 30.6 72.4...

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UM, MC3 Safety Mat/Safety Mat Controller-10

UM/MC3 Accessories Distribution Box UMDB-6 Mounting hole dimensions 101.6 MAT3 MAT4 MAT2 MAT5 38.1 228.6 217.4 215.9 38.1 MAT1 MAT6 60.5 38.1 115.8 78.2 75.7 38.1 50.8 Y Connector UM-Y-2-1 Panel-mount Connector UMPMC Pin arrangement Internal wiring 1 (Brown) 49.9 4: Black 1: Brown 3: Red/black 2: Red/white Male 2 (White) 4 (Black) Female B 3 (Blue) M12×1 4 1 19.1 Female A 20 3 2 1 4 3: Blue 2: White 15.5 11.5 304.8 Extension Cable UMEC-03, UMEC-05 UMEC-10, UMEC-15 L* Pin arrangement * Cable length Female (socket) Model L (m) Model UMEC-03 3 UMEC-05 5 Male (plug) L (m) 10 UMEC-15 2 (White) 2 (White)...

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UM, MC3 Safety Mat/Safety Mat Controller-11

UM/MC3 Application Examples PL/safety category Model Stop category Reset 0 Manual/Auto Safety Mat/Safety Mat Controller UM@+MC3 Safety Door Switch D4GS-N/D4NS/D4BS Safety Relay Unit G9SB PLe/3 equivalent (A Safety Relay Unit or Safety Controller other than the G9SB can be used.) Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Application Overview • The power supply to the motor M is turned OFF when a person steps on the mat. • The power supply to the motor M is turned OFF...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.