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Static Sensors and Ionizers Series Catalog

Static Sensors and Ionizers Series Catalog

Product catalog summary

Overview: The document is a catalog from OMRON Corporation, focusing on static electricity sensing and ionization solutions. It highlights the importance of managing static electricity in production environments to enhance product quality and yield.

Key Sections:

Specifications and Features: The catalog introduces various models of static sensors and ionizers, emphasizing their high-speed ionization capabilities, long-term stable ion balance, and ease of maintenance. Models like the ZJ-SD100/ZJ-SDA11 Electrostatic Sensor and ZJ-FA20 Basic Fan-type Ionizer are highlighted for their performance.
Applications: The document details applications such as measuring static on PCBs, ionizing plastic parts, preventing PET bottle repelling, and preventing sticking of packaging films. It also covers ionization during assembly on cell production lines.
Technological Advancements: The catalog discusses the integration of displacement sensors for accurate static charge measurements, even at long distances. It highlights the use of smart electrostatic sensors for in-line monitoring and data logging.
Product Benefits: Emphasizes the benefits of using OMRON's ionizers, such as high-speed ionization, consistent performance over wide areas, and the ability to make static electricity "visible" for better management.
Accessories and Additional Tools: Lists accessories like the SmartMonitor Sensor Setup Tool and mounting brackets, which enhance the functionality and ease of use of the sensors.

Critical Information: The document stresses the importance of reading the instruction sheet for warranty, liability limitations, and precautions. It also notes that specifications are subject to change without notice.

Specifications:
The document outlines the specifications for the ZJ-SDA11 amplifier and ZJ-SD100 electrostatic sensor. The amplifier operates with a 24 VDC power supply and features NPN output. It supports a sensing distance of 5 to 100 mm and a measurement voltage range of ±50 KV in standard mode and ±5 KV in precision mode. The response time is 20 ms, and it operates within a temperature range of 0 to 50°C.

Procedures:
The amplifier's output can be switched between current and voltage using a switch. The response time for linear outputs is calculated based on the measurement period and average count setting. The document also details the procedure for teaching the measurement distance to the amplifier.

Standards and Recommendations:
The amplifier and sensor are designed to operate within specific environmental conditions, including a humidity range of 35% to 85% without condensation. The dielectric strength is rated at 1,000 VAC for 1 minute.

Engineering Data:
Graphs illustrate the relationship between measurement voltage and linearity, as well as measurement distance and error. These graphs help in understanding the performance characteristics of the sensor.

Accessories:
Various accessories are available, including sensor head mounting brackets and cables of different lengths for distance compensation.

Ionizer Specifications:
The ZJ-FA20 ionizer features a variable DC discharge method with a discharge voltage of ±7 kV. It has a high-speed ionization time of approximately 1.2 seconds and maintains an ion balance of ±10 V max. The ionizer is equipped with indicators for high-voltage output, cleaning, and power status.

Installation and Maintenance:
The ionizer can be installed on a tabletop or mounted to an aluminum pipe, with adjustable angles. It features easy maintenance with replaceable discharger electrodes and a fully opening front cover for cleaning.

Catalog excerpts

Static Sensors and Ionizers Series Catalog-1

Static Sensors and Ionizers Series Catalog "Visible" Static Electricity Measuring Static Electricity In-line This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. Note: Do not use this document to operate the Unit. Thorough Ionization Best Ion Balance in its Class OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Growth Industry Promotion Dept. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7211/Fax: (81)75-344-7107 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 Regional Headquarters OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON EUROPE B.V. Sensor Business Unit, Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Road (M), Shanghai, 200120 China Tel: (86)21-5037-2222/Fax: (86)21-5037-2200 Authorized Distributor: Note: Specifications subject to change without notice.

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Static Sensors and Ionizers Series Catalog-2

Making Static Electricity Visible Direct Display of Static Level ZJ-SD100/ZJ-SDA11 Electrostatic Sensor The compact Sensor Head (6 × 6 × 67 mm) and intelligent Digital Amplifier combine to visually display the static level of the workpiece. You can measure more than one point and easily log static levels on a personal computer. Static levels can be measured accurately by using a displacement sensor for distance and workpiece area compensation. Sensing and Control of Static Electricity Static Countermeasures while Measuring and Logging Multiple Locations Measuring Static on PCBs on Conveyors With...

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Static Sensors and Ionizers Series Catalog-3

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Static Sensors and Ionizers Series Catalog-4

Smart Electrostatic Sensor ZJ-SD Series f r o m t h e FA C T O RY Smart Static Electricity Sensing: Making Static Electricity Visible Best Long-distance, High-precision Measurements in the Industry The ZJ-SD provides the highest detection accuracy in the industry when combined with a ZX Displacement Sensor. And even more precise measurements are possible with the compensation function that adjusts to the size of the workpiece. Workpiece Distance Compensation Long-distance, High-precision Measurements The best sensing range in the industry at 100 mm/ ±50 kV. Sensors that measure static charges...

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Static Sensors and Ionizers Series Catalog-5

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Static Sensors and Ionizers Series Catalog-6

ZJ-SD Ordering Information Engineering Data (Typical) Electrostatic Sensor Measurement Voltage vs. Linearity Measurement Distance vs. Error Amplifier Sensing distance Accessories (Order Separately) Output method Preamplifier Mounting Brackets Appearance Included with Sensor Head. SmartMonitor Sensor Setup Tool for Personal Computer Connection Cables with Connectors on Both Ends (for Extension) Cable length Communications Interface Unit and software for setup and display Calculating Unit Sensor Head Sensor Head Mounting Bracket for Distance Compensation Appearance Measurement object: Charged plate...

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Static Sensors and Ionizers Series Catalog-7

ZJ-SD Engineering Data (Reference Value) Measurement Distance vs. Error Error (% FS) Measurement Voltage vs. Linearity Measurement object: Charged plate (150 × 150 mm, 20 pF) Measurement distance: 10 mm Measurement mode: Standard Measurement object: Charged plate (150 × 150 mm, 20 pF) Measurement voltage: 5 kV Measurement mode: Standard Measurement after teaching the measurement distance to the Amplifier.

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Static Sensors and Ionizers Series Catalog-8

ZJ-SD Dimensions Electrostatic Sensor Accessories (Order Separately) Preamplifier Mounting Brackets ZX-XBT1 Mounting Hole Dimensions Two, M3 3.7 dia. vinyl-insulated round cable, standard length: 1 m 5.2 dia. vinyl-insulated round cable, standard length: 0.2 m Eight, M3 pan screws (with M3 spring washers) Sensing section Material: Stainless steel Material: Stainless steel Sensor Head Mounting Bracket for Distance Compensation ZJ-XBU1 Mounting Hole Dimension 5.2-dia. vinyl-insulated round cable with 10 conductors 2 (conductor cross-section: 0.09 mm , insulator diameter: 0.7 mm), standard length:...

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Static Sensors and Ionizers Series Catalog-9

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Static Sensors and Ionizers Series Catalog-10

Ordering Information Accessories (sold separately) Replacement Filter Replacement Discharger Electrode Ratings and Specifications Ionizer High-performance, Low-price Standard Ionizer AC Adapter (Provided: UIA336-24-JR01A-998 by UNIFIVE CO., LTD.) Current consumption 900 mA max. (input from included AC adapter) Discharge voltage Airflow (m3/min.) Ionization time (See note 2.) Achieve a High-performance, Reliable Ionization Environment at a Reasonable Investment Amount of generated ozone Indicators Ambient temperature range Ambient humidity range Weight 0.01 ppm max. (measured at a distance of...

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