J7KCA

J7KCA
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J7KCA

Product catalog summary
Overview: The J7KCA Series Auxiliary Relay, also known as the Contactor Relay, is designed for compact panel design and features Push-In Plus wiring technology for reduced wiring and maintenance time. It offers high contact reliability with bifurcated contacts.
Key Features:
  • Smallest size in its class as of August 2019.
  • High contact reliability with a minimum of 5 VDC, 3 mA.
  • Various contact configurations available.
  • Standard coil surge absorber unit for DC models.
  • Mechanically linked contacts for safety, compliant with EN 60947-5-1.
Model Number Structure: The model number is structured as J7KCA-@@ @@@@@, indicating contact configuration and coil voltage, with options from 12 VDC to 500 VAC.
Ordering Information: Detailed ordering information is provided for different coil ratings and contact configurations for both AC and DC operations.
Ratings/Specifications:
  • AC and DC coil ratings with specific voltage ranges and operational parameters.
  • Coil power consumption and operational times specified for both AC and DC models.
Characteristics: Features linked contact mechanism for safety, rated by IEC 60947-5-1 and UL 508 standards, with IP20 protection and operational temperature range of -10 to +55°C.
Dimensions: Detailed dimensions ensure compatibility with various installation setups.
Safety Precautions: Critical safety precautions include warnings against disassembly, exposure to extreme environments, and incorrect wiring practices. Emphasizes using surge absorption units and following installation guidelines.
Precautions for Safe Use: Ensure adequate voltage for coil operation, avoid magnetic particles, and follow datasheet procedures for secure installation.
Precautions for Correct Use: Avoid actions leading to operational failure or performance issues, including risks of electric shock and disassembly prohibitions.
Mounting and Removal: Instructions for rail mounting and removal, ensuring secure attachment and specified installation intervals to prevent overheating.
Wiring Instructions: Use tin-plated stranded wire for direct insertion, crimp ferrules for non-tin plated wires, and follow specified wire sizes and insulation stripping lengths.
Voltage and Surge Protection: AC units require optional surge absorption units; DC units have built-in varistors. Ensure correct polarity for DC connections.
Auxiliary Contact Units: Instructions for mounting and removing auxiliary contact units, ensuring secure attachment.
Linked Contact Mechanisms: Describes auxiliary circuits and contact mechanisms for shock resistance and contact clearance.
Replacement Recommendations: Replace magnetic contactors and switches after rated switching cycles or 10 years after manufacture.
Warranty and Limitations: Omron provides a 12-month warranty against defects. Other warranties are disclaimed, and the buyer is responsible for product suitability.
Buyer Remedies: Omron may replace, repair, or refund non-compliant products, provided they were properly handled.
Liability Limitations: Omron is not liable for special, indirect, incidental, or consequential damages, with liability limited to the product price.
Suitability of Use: The buyer must ensure product suitability for specific applications, especially those involving serious risk.
Programmable Products: Omron is not responsible for user programming or resulting consequences.
Performance Data: Provided data is for guidance only and subject to warranty and liability limitations.
Specification Changes: Specifications may change without notice; consult Omron for confirmation.
Errors and Omissions: Omron assumes no responsibility for clerical, typographical, or proofreading errors.
Contact Information: Omron provides regional contact details for further inquiries.
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Catalog excerpts

J7KCA-1

Auxiliary Relay (Contactor Relay) J7KCA Series Same shape as J7KC magnetic contactors Ideal for standardizing panel design • Push-In Plus wiring Technology saves Wiring and Maintenance time • World's smallest size (*1) • High Contact Reliability (Min. 5 VDC, 3 mA) by Bifurcated contacts • Combination with Auxiliary contact units to configure a wide variety of contact variations • Coil surge absorber unit installed as standard (*2) • Auxiliary Relay with mechanically linked contacts according to EN 60947-5-1 in safety applications, combined with AUX contact blocks, whose switching function is controlled by a safety-related system • Certified as compliant with the main safety standards For the most recent information on models that have been certified for safety standards, refer to your OMRON website. *1. According to OMRON investigation, as of August 2019. For push-in models. *2. DC operated Refer to Safety Precautions on page 10. Model Number Structure Model Number Legend Order according to the format described in Ordering Information. J7KCA- @@ @@@@@ (1) (1) Contact configuration Code Contact configuration (2) Coil voltage Operation Coil voltage Coil voltage

 Open the catalog to page 1
J7KCA-4

Note: 1. Coil ratings: Characteristics for 200 VAC, 50 Hz / 200-220 VAC, 60 Hz 2. Coil power consumption value is the same for a coil that is not rated 200 VAC. 3. Indicated operate/release times for 200 VAC, 50 Hz. 4. Closed and open voltages of 100 V coil (100 VAC, 50 Hz/100-110 VAC, 60 Hz) are approximately one half the values in the table above. 5. Values in the table above are examples for 20°C cold condition. DC operated Coil power consumption Note: 1. Coil ratings: Characteristics for 24 VDC 2. Coil power consumption value is the same for a coil that is not rated 24 VDC. 3. Values in the...

 Open the catalog to page 4
J7KCA-5

Characteristics Auxiliary Rated insulation voltage Rated impulse dielectric strength Rated frequency Contact material Linked contact Operating temperature Ambient storage temperature Relative humidity Safety standard 50 mO max. (1 mA at 6 VDC using the voltage drop method) Double-break Ag alloy Available * -10 to +55°C (however, daily average shall not exceed 35°C) -40 to +65°C (no condensation or icing) Vibration resistance Shock resistance Contact resistance (reference value) Contact structure * A linked contact is a mechanism found mainly in auxiliary relays. (Applicable models: J73KCA-31,...

 Open the catalog to page 5
J7KCA-6

Auxiliary terminals Coil terminals 62 (for 16 rail mounting height) 3 Auxiliary terminals Coil terminals *1. When auxiliary contact unit (J73KC) is mounted Auxiliary contact

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J7KCA-7

Option (Order Separately) Auxiliary contact unit Note: Refer to page 16 for linked contact relationships when combined with auxiliary relays.

 Open the catalog to page 7
J7KCA-8

Ratings Model * The DC operate (J7KCA-D-DC) has a varistor built into the main unit. DimensionsJ76KC-RC Internal connection diagram Insulation stop Guide for insertion into terminal (insertion) holes to stabilize holding of 1mm2 or less stranded wire (direct insertion).

 Open the catalog to page 8
J7KCA-9

DIN Rails (Order Separately) (Unit: mm) End Plate PFP-M Model SpacerPFP-S Model Note: 1. Order the parts above in units of ten. The prices shown above are standard prices for one piece. 2. Rails conform to DIN standards.

 Open the catalog to page 9
J7KCA-10

Warning Indications Do not touch or approach the product while or immediately after power is supplied. Electric shock or burn injuries may occur. Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur. Do not use the product in an environment where flammable or explosive gas is present. Relay life expectancy varies considerably with output load and switching conditions. Always consider the application conditions and use within the rated load and electrical life expectancy. • Do not use the product...

 Open the catalog to page 10
J7KCA-11

How to mount on rail Follow the procedures below to mount the product on the rail or remove it from the rail. (1) Tilt the product about 10° with respect to the rail. Engage the hook at the power supply side and gently push the product down. (2) Press the product against the rail. (3) Lift the product up to engage the hook at the load side with the rail. (4) Gently jiggle the product to check that the load-side hook is engaged with the rail. Removing from rail (1) Hold the product at the top and bottom. Push it downward to release the lower hook. Mounting angle Installation interval Mount with...

 Open the catalog to page 11
J7KCA-12

Wiring Removing wireWire with ferrule Common for electric wires with ferrules and stranded (1) Insert straight in until the ferrule contacts the terminal block. (2) After inserting, pull the wire lightly and check the connection. wires (direct insertion) Stranded wire (direct insertion) (1) Before inserting, twist the core wire of the electric wire. (2) Insert the recommended tool straight at about 10angle in the direction of the arrow, into the terminal block until the end touches the release hole. (3) With the tool inserted in the release hole, insert straight in until the wire contacts the...

 Open the catalog to page 12
J7KCA-13

Recommended Ferrules and Crimp Tools Recommended ferrules * OMRON's exclusive purchase model XW4Z-00B is available to order as SZF 0-0,4*2,5 (manufactured by Phoenix Contact). Recommended flat-bladed screwdriver (Recommended tool) Use a flat-blade screwdriver to connect and remove wires. Use the flat-blade screwdriver shown in the table below. The following table shows manufacturers and models as of 2018/Dec. Voltage fluctuation range and voltage drop in control circuit • AC-operated (J7KCA-D-ACD) Must operate voltage: 85% to 110% of rated voltage However, this is the rated voltage for making....

 Open the catalog to page 13
J7KCA-14

The control coil of AC-operated does not contain a built-in surge absorber. Use an optional coil surge absorption unit if required. The control coil of DC-operated contains a built-in surge absorber (varistor). Therefore, it is not necessary to connect an external surge absorption circuit in a normal sequence circuit. (See Table 1) Connect the control coil terminals and various DC output devices as shown in Table 2. Note that the control coil terminals have A1 (plus) and A2 (minus) polarities. Table 1. Coil voltages and varistor voltages of DC-operated When the surge voltage reaches or exceeds...

 Open the catalog to page 14

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