Additional "temperature monitoring" feature that allows you to detect cooling and hydraulic pressure abnormalities quickly

IoT Flow Sensor/IoT Pressure Sensor "Temperature" can also be monitored in the same allowing quicker detection of signs of abnormalities For detecting signs of hydraulic pressure abnormalities For detecting signs of cooling abnormalities Flow rate Signs of cooling abnormalities detected with "temperature" Flow rate is normal but... Flow rate Signs of hydraulic pressure drops detected with "temperature" Reduced pressure Threshold value for insufficient pressure detection Threshold value for insufficient flow rate detection Detect abnormalities in temperature changes Threshold value for temperature...

position, than conventional methods The new E8FC Flow Sensor can also be used for water-soluble coolant and water-insoluble oil. Both the E8FC and E8PC Sensors can be integrated into a wide range of equipment. Water-soluble coolant Easy retrofit into existing and overseas equipment E8FC Scaling function Flow rate values can be scaled according to piping conditions and fluid types. Simultaneous analog output of flow rate or pressure + temperature Two types of measured values can be output as analog currents at the same time. This facilitates connection to existing equipment which has only analog...

IoT Flow Sensor/IoT Pressure Sensor Prevents sudden stops and molding defects Welding machine [Deformed welding tips and overheated transformers due to cooling performance degradation] • If the cooling water temperature rises, the welding tip or welding transformer cannot be sufficiently cooled. • If the welding tip gets overheated and deformed, welding defects occur. • The welding transformer gets overheated, and the equipment suddenly stops. • You cannot detect a cooling water temperature rise by monitoring the flow rate alone. Solution from OMRON You can detect signs even before welding tip...

Molding machine [Molding defects due to cooling performance degradation] • Even if the amount of cooling water is adequate, a rise in water temperature leads to a drop in cooling performance. • If the cooling performance declines, the processed part on the mold cannot be adequately cooled, resulting in deformation, voids, or other molding defects. • You cannot detect a cooling water temperature rise by monitoring the flow rate alone. Solution from OMRON You can detect signs of cooling performance degradation even before occurrence of molding defects. Monitor the "flow rate" and "temperature changes"...

IoT Flow Sensor/IoT Pressure Sensor Prevents insufficient strength of parts Carburizing furnace [Parts strength defects due to cooling performance degradation] • The requirement for the parts strength is stricter than before, which makes the stable cooling performance of the carburizing furnace more important. • To meet this requirement, not only the currently measured cooling water flow rate but also the temperature must be maintained to be constant. • Additional installation of a thermometer incurs high plumbing costs. Solution from OMRON You can optimize cooling performance by monitoring flow...

Multi-sensing technology Flow rate Uses the "Thermal flow rate measurement algorithm". The sensor calculates first the flow velocity by measuring how fast the fluid cools the heated temperature measuring element Ta, and then the flow rate based on the pipe diameter. The temperature measuring element Tb directly measures fluid temperature. Temperature measuring element Tb Ta: Pulse current is applied to the temperature measuring element Ta at the bottom. Ta-Tb Temperature difference Flow velocity: Small Flow velocity: Large

IoT Flow Sensor/IoT Pressure Sensor Prevents press defects and processing defects due to hydraulic pressure abnormalities Pressing machine [Press quality defects due to rises in hydraulic oil temperature] • Rising temperatures reduce the viscosity of the hydraulic oil. • Hydraulic pressure reduction leads to inconsistent press quality. • You cannot detect a hydraulic oil temperature rise by pressure monitoring oil alone. Solution from OMRON You can use signs of press pressure reduction to prevent the occurrence of product defects With temperature monitoring, you can detect signs of abnormalities...

Machining center [Tool gripping force declines due to hydraulic oil leak] • Hydraulic oil temperature rises with repeated tool changes. • Pipe packing deteriorates, resulting in hydraulic oil leak. • Oil pressure reduction causes reduction in processing quality. • The hydraulic pressure system is divided into multiple sections, so finding degraded packing locations takes time. Solution from OMRON You can use a rise in hydraulic oil temperature to detect signs of hydraulic oil leak You can monitor hydraulic oil temperature changes to understand how much of a rise in temperature will have an effect...

IoT Flow Sensor/IoT Pressure Sensor Detects signs of change in sealant temperature leading to incorrect dispensed amount Sealant dispenser [Bonding defects due to rises in sealant temperature] • The dispensed amount varies even at the same dispensing pressure depending on changes in the sealant viscosity due to temperature variations. • Both the dispensing pressure and temperature need to be controlled to dispense the same amount. • There is no space to install two sensors. Solution from OMRON You can use signs of change in dispensing pressure to prevent the occurrence of parts defects With temperature...

Multi-sensing technology Uses a piezoelectric element. Since the sensing surface is made of a high-hard ceramics, it withstands high pressure. Pressure values are detected from changes in resistance of the strain gauge. The temperature measuring element mounted to the back of the piezoelectric element measures temperature. Temperature measuring element Piezoelectric element