G9SX-SM

G9SX-SM
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G9SX-SM

Product catalog summary
Overview: The G9SX-SM Standstill Monitoring Unit is designed for sensor-less monitoring of machine standstill using the motor's back electromotive force (BEMF) signal. It is suitable for machines with long inertia and offers both standard and user configurations for sensitivity adjustment.
Key Features:
  • Monitors standstill via BEMF signal.
  • Standard Configuration for immediate use without sensitivity adjustment.
  • User Configuration for fine-tuning sensitivity.
  • LED indications for easy fault diagnosis.
  • Certified for Safety Category 4 (EN954-1), PLe (ISO13849-1), SIL 3 (IEC/EN 62061).
Model Number Structure: The model number is structured as G9SX-@@@@@-@@, where different sections denote functions, output configurations, and terminal block types.
Specifications:
  • Rated supply voltage: 24 VDC.
  • Power consumption: 4 W max.
  • Standstill detection input voltage: 480 VAC max.
  • Safety standstill detection output: Source output (PNP), load current: 0.3 A DC max.
Characteristics:
  • Response time: 50 ms max.
  • Detection voltage: 10 mV max (Standard), 100 mV max (User).
  • Insulation resistance: 100 MΩ min.
  • Dielectric strength: 2,000 VAC for 1 min.
Connections: The unit includes internal power supply circuits and isolated standstill detection inputs. Safety standstill detection outputs are internally redundant.
Functions:
  • Standard Configuration: Detects standstill when input voltage is 10 mV or less.
  • User Configuration: Allows tuning of standstill determining time with Tuning and Monitoring Modes.
Operation: The unit can be configured for either Standard or User Configuration using preset switches. User Configuration allows for sensitivity tuning and monitoring.
LED Indicators: Various indicators provide status information, including power supply, EDM input, standstill detection inputs, and error status.
Fault Detection: The unit provides indicators for fault detection, with specific actions recommended based on the type of fault detected.
Fault Detection and Troubleshooting:
  • Standstill Detection Input 2: Issues include wiring failures, inverter dynamic brake settings, and circuit failures. Solutions involve checking wiring, setting brake time under 30 seconds, and replacing faulty products.
  • Standstill Detection Input Frequency: Ensure motor operation frequency is 120Hz or less.
  • EDM Input: Problems may arise from wiring failures, electromagnetic disturbances, or circuit failures. Solutions include checking wiring, separating wiring from power lines, and replacing faulty products.
  • Safety Standstill Detection Outputs: Issues include wiring failures, electromagnetic disturbances, circuit failures, and high ambient temperatures. Solutions involve checking wiring, separating wiring from power lines, replacing faulty products, and checking ambient conditions.
  • Operation Mode Settings: Incorrect preset switch values and circuit failures can occur. Solutions include checking preset switch values and replacing faulty products.
  • Supply Voltage: Ensure supply voltage is within the rated value for G9SX units.
Operational Procedures:
  • Standard Configuration: Describes LED indications and machine operations for standard configurations.
  • User Configuration and Tuning Mode: Details the process for setting operation and mode preset switches, and tuning procedures to ensure proper machine operation.
  • Monitoring Mode: Outlines the steps for setting up and monitoring machine operations, including LED indications and output statuses.
Precautions:
  • Ensure safety outputs are not overloaded and that G9SX-SM is not used in systems with multiple motors driven by one inverter or contactor.
  • Proper wiring is crucial to prevent loss of safety functions. Use appropriate protection circuitry and ensure correct voltage applications.
  • Auxiliary outputs are not safety outputs and should not be used as such.
  • Qualified personnel should handle installation, testing, and maintenance. Regular inspections are necessary to ensure proper functioning.
  • Do not dismantle or modify G9SX-SM, and use components that comply with relevant safety standards.
  • Disconnect power when wiring to prevent electric shock, and avoid use in combustible or explosive environments.
Control Devices Requirements:
  • Guard Lock Safety-door Switch: Use devices with Direct Opening Mechanism compliant with IEC/EN 60947-5-1, mechanical lock type, and solenoid coil 24VDC, less than 300mA.
  • Safety Relay: Use devices with forcibly guided contacts compliant with EN 50205, capable of switching micro loads of 24VDC, 5mA.
  • Contactor: Use devices compliant with IEC/EN 60947-4-1 for auxiliary contact linked with power contact, capable of switching micro loads of 24VDC, 5mA.
  • Other Devices: Ensure devices meet safety category level requirements.
Precautions for Safe Use:
  • Handle G9SX-SM with care to avoid damage from drops or excessive vibration.
  • Store in conditions avoiding direct sunlight, extreme temperatures, high humidity, corrosive gases, and mechanical shocks.
  • Mount on DIN rails with proper spacing for ventilation and wiring.
  • Use cables less than 100m for specific inputs and ensure separate installation from other signal lines.
  • Set appropriate Standstill determining time and switch from Tuning Mode to Monitoring Mode after tuning.
  • Ensure safety standstill detection outputs are used correctly and consider safety distance delays.
  • Connect terminal A2 to ground to prevent electromagnetic disturbances.
Compliance and Standards:
  • G9SX-SM is certified by TÜV-SUD and UL, compliant with various international standards including EN954-1 Cat.4, IEC/EN61508 SIL3, and ISO13849-1 PLe.
Warranty and Liability:
  • OMRON provides a one-year warranty against defects in materials and workmanship.
  • OMRON disclaims all other warranties and limits liability to the product's price.
Application Considerations:
  • OMRON is not responsible for conformity with standards or regulations in customer applications.
  • Ensure the system as a whole addresses risks, especially in applications involving serious risk to life or property.
Disclaimers:
  • Specifications may change without notice; confirm actual specifications with OMRON representatives.
  • Performance data is a guide and does not constitute a warranty.
See more

Catalog excerpts

G9SX-SM-1

omRon Standstill Monitoring Unit Sensor-less Monitoring of Standstill for Machines with Long Inertia • Standstill is monitored by the motor's back electromotive force (BEMF) signal. • Features a "Standard Configuration", allowing immediate use without sensitivity adjustment. • "User Configuration" also available for fine-tuning of sensitivity. • Detailed LED indications enable easy fault diagnosis. •Safety Category 4 (EN954-1), PLe(ISO13849-1), SIL 3 (IEC/EN 62061) certified. Be sure to read the "Precautions" on page 17. Model Number Structure Model Number Legend G9SX- □□□ III III - □□ 1 2 3 4 5 1. Functions 4. Output Configuration (Auxiliary Outputs) SM: Standstill Monitoring Unit 2: 2 outputs 5. Terminal block type RT: Screw terminals RC: Spring-cage terminals 2. Output Configuration (Safety Outputs) 0: None 3. Output Configuration (Safety standstill detection outputs) 3: 3 outputs Standstill Monitoring Unit

 Open the catalog to page 1
G9SX-SM-2

Ratings Power input *1. While safety standstill detection outputs are in the ON state, the following pulse signal is output continuously for output circuit diagnosis. When using the safety standstill detection outputs as input signals to control devices (i.e. Programmable Controllers), consider the pulse signal shown below. *2. The following derating is required when Units are mounted side-by-side. G9SX-SM032-D: 0.2 A max. load current

 Open the catalog to page 2
G9SX-SM-3

* For G9SX-SM032-RT (with screw terminals)

 Open the catalog to page 3
G9SX-SM-4

Connect Z1 and Z2 to the motor lines respectively. Connect Z3 and Z4 to the motor lines respectively. Keep these outputs Open when NOT used. Keep these outputs Open when NOT used. Keep these outputs Open when NOT used. Connect the power supply plus to the A1 terminal. Connect the power supply minus to the A2 terminal. * For protecting the motor against short-circuit due to incorrect wiring, etc., apply overcurrent protective equipment: fuses, circuit-breaker, etc., with the ratings below. Rated voltage: Greater than standstill detection inputs (voltage supplied to the motor) Rated current: 3A...

 Open the catalog to page 4
G9SX-SM-5

Functions Configuration and Mode Use the "Operation Preset switch” on the back side to select either Standard Configuration or User Configuration. The selected configuration mode is enabled at power-on. Normally, please use Standard Configuration which is set as factory default. If the standstill determining time is found too long in the Standard Configuration mode, switch to User Configuration and adjust the standstill determining time. Standard Configuration When G9SX-SM detects that the standstill detection input voltage is 10 mV or less, it will turn on safety standstill detection outputs,...

 Open the catalog to page 5
G9SX-SM-6

G9SX-SM Operation Functions Standard Configuration "Standard Configuration" allows standstill detection without tuning sensitivity. Wire inputs and outputs Set the standstill determining time preset switch on the front side to 1 second and test the actual machine standstill timing t1 and t2 of ES indication (auxiliary output X1) turning on Set the operation preset switch on the back side to "STD" Timing t2 is ahead Turn the power ON Starting up under Standard Configuration Use under the "Standard Configuration" To u s e u n d e r t h e " S t a n d a r d Configuration," set the operation preset...

 Open the catalog to page 6
G9SX-SM-8

Fault Detection When the G9SX-SMD detects a fault, the ERR indicator and/or other indicators light up or blink to inform the user about the fault. Take actions based on the table shown below. After the action, turn the power on again. Dimensions and Terminal ArrangementStandstill Monitoring Unit G9SX-SM032-D Terminal arrangement ©(§) @@<S a)

 Open the catalog to page 8
G9SX-SM-9

Application Examples G9SX-SM032 (24 VDC) (3-phase Induction Motor) + G9SX-AD322-T15 (24 VDC) (Guard Lock Safety Door Switch, 2-channel Safety Limit Switch Inputs/Manual Reset) ** Feedback loop Lock release switch S5 Guard Lock Safety Door Switch S1: Guard Lock Safety Door Switch S2: Safety limit switch S3: Stop signal S4: Reset switch S5: Lock release switch KM1, KM2: Contactor M: 3-phase induction motor Timing Chart Guard opened → closed Guard closed →opened Guard Lock Safety Door Switch S1 Control circuit Safety limit switch S2 Reset switch S4 KM1, KM2 N.C. contact KM1, KM2 N.O. contact Note:...

 Open the catalog to page 9
G9SX-SM-10

G9SX-SM G9SX-SM032 (24 VDC) (3-phase Induction Motor) + G9SX-BC202 (24 VDC) (2-channel Emergency Stop Switch Inputs/Manual Reset) + G9SX-GS226-T15 (24 VDC) (Guard Lock Safety Door Switch + 2-channel Safety Limit Switch Inputs/Manual Reset) ** Reset switch Emergency Stop Switch Lock release switch S6 Guard Lock Safety-door Switch Control circuit Feedback loop Control circuit S1: Emergency Stop Switch S2: Reset switch S3: Guard Lock Safety Door Switch S4: Safety limit switch S5: Reset switch S6: Lock release switch KM1, KM2: Contactor M: 3-phase induction motor Note: 1. This circuit example is...

 Open the catalog to page 10
G9SX-SM-11

G9SX-SM Timing Chart Emergency Stop Switch S1 Reset switch S2 Guard opened → closed Guard closed → opened Guard Lock Safetydoor Switch S3 Guard can be opened. Safety Limit Switch S4 Logical AND connection input T41 Reset switch S5 KM1, KM2 NC contact KM1, KM2 NO contact Inverter operation (signal for motor) Inertial rotation condition Motor rotation Standstill detection input 1 voltage Standstill detection input 2 voltage Lock release signal Safety standstill detection output ES Lock release switch S6

 Open the catalog to page 11
G9SX-SM-12

G9SX-SM G9SX-SM032 (24 VDC) (3-phase Induction Motor with Star-Delta wiring) + G9SX-BC202 (24 VDC) (Guard Lock Safety Door Switch + 2-channel Safety Limit Switch inputs/Manual Reset) ** Lock release switch S5 S1: Guard lock Safety-door Switch S2: Safety Limit Switch S3: Stop signal S4: Reset switch S5: Lock release switch KM1, KM2: Contactor KM3, KM4: Contactor for star-delta starter M: 3-phase induction motor Guard Lock Safety Door Switch Timing Chart Guard Guard opened → closed Guard Lock Safety Door Switch S1 Safety limit switch S2 Control circuit Motor rotation X1 X2 Standstill detection...

 Open the catalog to page 12

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