Vision Sensor FZ4 Series Keep on Evolving to the top of Image Sensing » Speed evolution by Quad Processing » Shape Search ll : Cutting edge algorithm for search evolution
Open the catalog to page 1Speed and accuracy determine the basic performance of sensing.Usability efficiently puts that performance to work.OMRON's FZ Series of Vision Sensors represent an evolu- tionary journey that takes these three aspects from the past and into the future to allow you Dual Processing »High-speed camera prevention filter »High-Grade processing items »Color shadings elimination filter »Trapezoidal distortion correction »Double-speed Camera »Multi-input function Real Color »HDR(High Dynamic Range) > Panorama image processing »Intelligent cameras »Strobe controller »Simulation software • Autofocus cameras...
Open the catalog to page 2Greatest Detection Class No.1 speed Image Filters Brightness Correct Filter Stripe Removal Filter ll Precise Calibration Remote Operation User Data
Open the catalog to page 3Quad Processing Single processing led to dual processing, and now the FZ4 takes evolution one step farther with quad processing featuring multi-core, multi-thread operation. Parallel execution of the process flow is automatically calculated to achieve optimum allocation of tasks according to the processor load to achieve the fastest processing in this class. The rapidly-evolving Intel ® processors are used. Performance is maximized with a unique software structure that is matched to the processors. Four-track Parallel Processing Software that has been designed specifically for quad processing...
Open the catalog to page 4High-speed Processing for High-resolution Images of 5 Million Pixels Twice the Processing Speed Increase Quality without Increasing Takt Time Multi-core processing distributes processing to increase speed even for individual processes.The results are the most apparent for high-resolution images. Even if the takt time takes priority, you can still process high-resolution and Real Color images with limited affect on the takt time. We can help you increase quality for both color and resolution. Search Speed Comparison Speed Comparison for Position Compensation and Defect Inspection Processing time...
Open the catalog to page 5Greatest Detection A Revolution in Searching Power. Shape Search II The technology to find image patterns forms the basis of image sensing.The FZ4 features the Shape Search II, a new processing item that focuses on outline information.Even with overlapping images, tilting, or deformation, both the accuracy of recognizing image patterns and the speed of processing high-resolution images are ensured. Maximizing Detection Performance Shape Search II Previous Pattern Search The FZ4 handles image deformation caused by the location of the workpieces when the Camera is installed at an angle, and it...
Open the catalog to page 6Maximizing Speed High-speed Processing at High Resolution Throughout 360° Rotation With previous searching, the processing time was greatly increased if the workpiece was rotated or if the image resolution increased. With Shape Search II, processing time is not greatly delayed throughout 360° rotation or if resolution is increases. Manufacturing takt time can be reduced and inspection items can be added to help increase quality. Camera Resolution and 360° Search Processing Time (Typical Example) Processing time 50ms Maximizing Stability Industry-leading positional precision After finding the...
Open the catalog to page 7Easily Take Advantage of a Wide Range of Functions Program-free Design, Unique Menus for Easy Operation Onsite, and a Touch Panel. Even long, complex processing flows can be easily set up by essentially anyone with easy operating procedures. Program-free Flow Menus for Quick Processing Design Processing Item Area Flow Setup Area Save and Load Processing Units You can temporarily save data when studying parameters or load data from other scene groups for an even wider range of application. Flow Group function Processing items can be named and grouped.You can efficiently manage a long work flow...
Open the catalog to page 8Seamless Communications with Peripheral Devices You can seamlessly link external devices, such as PLCs, computers, actuators, and much more. High-speed communications with a host enables a wider range of operation and management. Easier Commissioning and Increased Range of Operation and Management Easy Creation of Ladder Programs A PLC Link function is included to reduce the effort in ladder programming and raise the design efficiency for serial communications and standard Ethernet. Applicable PLCs • Mitsubishi Electric Reading and writing I/O memory areas can be easily set on the special menu...
Open the catalog to page 9Optimum Operation both Online and Offline Connections to a network hard disk drive or network computer enables a wide range of operation possibilities. You can log measurement images longterm, or you can perform verifications and adjustments on a computer without stopping the Vision Sensor. Onsite Operator Offline Setting Changes and Simulation Remote Operation Check NG images on a computer at any time. Simulation Software PC PC Ask your OMRON representative about obtaining simulation software. New Operation Schemes through Network Applications Daily Monitoring Periodic Adjustments and Inspection...
Open the catalog to page 10Centralize Monitoring and Adjustment of Scattered Sensors Remote Operation You can check the status and adjust the settings of many FZ4 on one computer. This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results. Application Example Operating Several FZ4 from One Location When commissioning a line, from one location you can adjust the Camera images from all of the FZ4 located along the line. There’s no need to go to and from remote Controllers, and you can compare Camera images under various conditions to adjust them. If setting changes...
Open the catalog to page 11Customize Screens for Easier Operation You can easily customize the operating screens according to the inspections or onsite conditions. This helps you prevent downtime that can result from operating mistakes or measurement failure. There are also many customization functions for troubleshooting unexpected problems. mode view is possible.Not only items to be displayed but also their layout and sizes of characters used can also be changed. This enables the creation of the most easy-to-use displays for the on-site operators. • Enlarged judgement result, RUN, and processing time • Enlarged only...
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