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FZ4 Series

FZ4 Series
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FZ4 Series

Product catalog summary
Introduction
The document discusses advancements in image sensing technology, focusing on the OMRON FZ4 Series Vision Sensors. It highlights improvements in speed, accuracy, and usability, emphasizing quad processing's role in enhancing performance.
Specifications and Features
The FZ4 Series features quad processing for optimized task allocation, enhancing processing speed. Key features include a high-speed halation prevention filter, low-distortion lenses, 2 to 5 million-pixel cameras, EtherNet/IP and PLC link functions, HDR, trapezoidal distortion correction, and the Shape Search II algorithm for improved detection.
Performance Enhancements
Improvements in processing speed and accuracy are detailed, particularly for high-resolution images. The FZ4-1100 model processes real-color images faster than previous models handled monochrome images, with quad processing reducing processing time significantly.
Usability and Design
The FZ4 Series offers intuitive operation through touch panels and a program-free design, facilitating easy setup. Features like flow menus, conditional branching, and seamless communication with peripheral devices enhance usability.
Communication and Integration
Sensors support high-speed data communications via EtherNet/IP, facilitating easy integration with PLCs and other devices. Monitoring functions ensure smooth commissioning and troubleshooting.
Utility and Remote Operation
The system allows remote operation and adjustments without halting production. CSV files enable easy parameter management, and simulation software supports offline adjustments.
Applications
Examples include operating multiple FZ4 units from one location and displaying images from several units on a single monitor, highlighting efficiency in test measurements and adjustments.
Image Filter Library Overview
The document provides an overview of the Image Filter Library, focusing on advanced image processing technologies for high-precision inspections, enhancing image quality under challenging conditions.
Key Sections
1. Image Filters
Includes filters for brightness correction, stripe removal, and lens distortion correction, essential for aligning camera coordinates and removing errors from lighting and surface irregularities.
2. High Dynamic Range (HDR) Function
Minimizes lighting effects like halation, enabling precise inspections on reflective or shadowy surfaces.
3. Real Color Sensing
Proprietary technology recognizing 16,770,000 colors, enhancing detection of subtle color variations and improving inspection accuracy.
4. Inspection and Measurement Processes
Details processes like Circular Scan Edge Position and Width, Sensitive Search, and Flexible Search for high-precision dimension measurement and defect detection.
5. Defect Detection
Advanced processing items like Fine Matching and Defect detection allow precise inspections of scratches and dirt, even in complex backgrounds.
6. Controllers and Cameras
Lists various models of controllers and cameras, including specifications for digital, high-speed, and intelligent cameras, along with peripheral devices like lenses and cables.
7. Ordering Information
Provides detailed information on ordering components, ensuring users can select appropriate equipment for their needs.
Conclusion
The Image Filter Library offers robust tools and technologies for enhancing image processing and inspection accuracy, catering to diverse industrial applications.
Camera Connection and Specifications
Connection capabilities vary based on camera resolution, with specific limits and power requirements for 300,000-pixel, 2 million-pixel, and 5 million-pixel cameras.
Operational and Communication Features
Devices support RS-232C serial communications and Ethernet networking, with parallel I/O and monitor interface specifications.
Environmental and Physical Specifications
Operating temperature ranges from 0 to 50°C, with storage temperatures from -25 to 65°C, and humidity range from 35% to 85% without condensation.
Camera Models and Features
Details various camera models, including specifications on image elements, pixel size, shutter function, and frame rate.
Accessories and Additional Equipment
Includes instruction manuals, mounting brackets, and polarizing filter attachments, with specific power and environmental requirements for LCD monitors and cable extension units.
Processing Items and Capabilities
Includes search functions, classification, edge detection, and color data analysis, with advanced capabilities like ECM Search and Shape Search+.
See more

Catalog excerpts

FZ4 Series-1

Vision Sensor FZ4 Series Keep on Evolving to the top of Image Sensing » Speed evolution by Quad Processing » Shape Search ll : Cutting edge algorithm for search evolution

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FZ4 Series-2

Speed and accuracy determine the basic performance of sensing.Usability efficiently puts that performance to work.OMRON's FZ Series of Vision Sensors represent an evolu- tionary journey that takes these three aspects from the past and into the future to allow you Dual Processing »High-speed camera prevention filter »High-Grade processing items »Color shadings elimination filter »Trapezoidal distortion correction »Double-speed Camera »Multi-input function Real Color »HDR(High Dynamic Range) > Panorama image processing »Intelligent cameras »Strobe controller »Simulation software • Autofocus cameras...

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FZ4 Series-3

Greatest Detection Class No.1 speed Image Filters Brightness Correct Filter Stripe Removal Filter ll Precise Calibration Remote Operation User Data

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FZ4 Series-4

Quad Processing Single processing led to dual processing, and now the FZ4 takes evolution one step farther with quad processing featuring multi-core, multi-thread operation. Parallel execution of the process flow is automatically calculated to achieve optimum allocation of tasks according to the processor load to achieve the fastest processing in this class. The rapidly-evolving Intel ® processors are used. Performance is maximized with a unique software structure that is matched to the processors. Four-track Parallel Processing Software that has been designed specifically for quad processing...

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FZ4 Series-5

High-speed Processing for High-resolution Images of 5 Million Pixels Twice the Processing Speed Increase Quality without Increasing Takt Time Multi-core processing distributes processing to increase speed even for individual processes.The results are the most apparent for high-resolution images. Even if the takt time takes priority, you can still process high-resolution and Real Color images with limited affect on the takt time. We can help you increase quality for both color and resolution. Search Speed Comparison Speed Comparison for Position Compensation and Defect Inspection Processing time...

 Open the catalog to page 5
FZ4 Series-6

Greatest Detection A Revolution in Searching Power. Shape Search II The technology to find image patterns forms the basis of image sensing.The FZ4 features the Shape Search II, a new processing item that focuses on outline information.Even with overlapping images, tilting, or deformation, both the accuracy of recognizing image patterns and the speed of processing high-resolution images are ensured. Maximizing Detection Performance Shape Search II Previous Pattern Search The FZ4 handles image deformation caused by the location of the workpieces when the Camera is installed at an angle, and it...

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FZ4 Series-7

Maximizing Speed High-speed Processing at High Resolution Throughout 360° Rotation With previous searching, the processing time was greatly increased if the workpiece was rotated or if the image resolution increased. With Shape Search II, processing time is not greatly delayed throughout 360° rotation or if resolution is increases. Manufacturing takt time can be reduced and inspection items can be added to help increase quality. Camera Resolution and 360° Search Processing Time (Typical Example) Processing time 50ms Maximizing Stability Industry-leading positional precision After finding the...

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FZ4 Series-8

Easily Take Advantage of a Wide Range of Functions Program-free Design, Unique Menus for Easy Operation Onsite, and a Touch Panel. Even long, complex processing flows can be easily set up by essentially anyone with easy operating procedures. Program-free Flow Menus for Quick Processing Design Processing Item Area Flow Setup Area Save and Load Processing Units You can temporarily save data when studying parameters or load data from other scene groups for an even wider range of application. Flow Group function Processing items can be named and grouped.You can efficiently manage a long work flow...

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FZ4 Series-9

Seamless Communications with Peripheral Devices You can seamlessly link external devices, such as PLCs, computers, actuators, and much more. High-speed communications with a host enables a wider range of operation and management. Easier Commissioning and Increased Range of Operation and Management Easy Creation of Ladder Programs A PLC Link function is included to reduce the effort in ladder programming and raise the design efficiency for serial communications and standard Ethernet. Applicable PLCs • Mitsubishi Electric Reading and writing I/O memory areas can be easily set on the special menu...

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FZ4 Series-10

Optimum Operation both Online and Offline Connections to a network hard disk drive or network computer enables a wide range of operation possibilities. You can log measurement images longterm, or you can perform verifications and adjustments on a computer without stopping the Vision Sensor. Onsite Operator Offline Setting Changes and Simulation Remote Operation Check NG images on a computer at any time. Simulation Software PC PC Ask your OMRON representative about obtaining simulation software. New Operation Schemes through Network Applications Daily Monitoring Periodic Adjustments and Inspection...

 Open the catalog to page 10
FZ4 Series-11

Centralize Monitoring and Adjustment of Scattered Sensors Remote Operation You can check the status and adjust the settings of many FZ4 on one computer. This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results. Application Example Operating Several FZ4 from One Location When commissioning a line, from one location you can adjust the Camera images from all of the FZ4 located along the line. There’s no need to go to and from remote Controllers, and you can compare Camera images under various conditions to adjust them. If setting changes...

 Open the catalog to page 11
FZ4 Series-12

Customize Screens for Easier Operation You can easily customize the operating screens according to the inspections or onsite conditions. This helps you prevent downtime that can result from operating mistakes or measurement failure. There are also many customization functions for troubleshooting unexpected problems. mode view is possible.Not only items to be displayed but also their layout and sizes of characters used can also be changed. This enables the creation of the most easy-to-use displays for the on-site operators. • Enlarged judgement result, RUN, and processing time • Enlarged only...

 Open the catalog to page 12

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