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Sysmac: A fully integrated platform

Sysmac: A fully integrated platform
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Sysmac: A fully integrated platform

Product catalog summary
Introduction: The document provides an in-depth analysis of Omron's Sysmac platform, a comprehensive automation solution for factory settings. It highlights the platform's capabilities in integrating control and management of manufacturing processes through a unified connection and software.
Globalization: Sysmac products are designed to meet global standards, offering localized support for training, repairs, and spare parts. The engineering environment complies with international standards, ensuring its applicability worldwide.
Flexibility and Productivity: The platform supports rapid product changeovers, third-party connectivity, and scalable systems, enhancing adaptability and productivity in manufacturing. It integrates systems for optimized manufacturing, providing real-time production data and in-line quality inspection to achieve zero defects.
Innovation and Reliability: Sysmac incorporates new technologies for smart manufacturing, promoting collaboration between humans and machines while ensuring environmentally safe products. It is designed for continuous operation, extending product lifecycle and supporting 24/7 production.
Integration and Functionality: The platform offers complete control and management of automation plants, integrating motion, robotics, and database connectivity. It simplifies solution architecture, reduces programming, and optimizes productivity.
Machine Control and Networking: The Machine Automation Controller integrates various functions under one software, Sysmac Studio, providing a true Integrated Development Environment (IDE). The platform uses EtherCAT and EtherNet/IP for fast real-time machine control and data management, supporting up to 512 slaves with high precision.
Software and Advanced Features: Sysmac Studio supports configuration, programming, and monitoring, adhering to IEC 61131-3 standards. It offers advanced simulation and data trace capabilities. The platform supports high-speed, high-precision control, integrating safety into machine control and offering redundancy to minimize downtime.
Controllers and Software: The document details various models of NJ and NY series controllers, highlighting their capabilities in axes control and program capacity. Sysmac Studio is the primary software for programming and monitoring, supporting multiple programming languages and advanced security features.
Human-Machine Interface (HMI) and Motion Systems: The NA Series programmable terminal offers a rich media interface, integrating seamlessly with Sysmac products. The 1S and G5 series servo systems are noted for their compact design and high-resolution encoders, supporting multi-axis setup and tuning.
Inverters and I/O Systems: The MX2 and RX series inverters are designed for versatile applications, offering features like torque control and safety compliance. The NX I/O system provides high-speed and accurate machine performance with over 100 models available.
Safety Controllers and Systems: The NX Safety Controller integrates safety into machine automation, meeting international safety standards. The document discusses the integration of safety using the Safety over EtherCAT (FSoE) protocol, emphasizing flexibility and optimal I/O configurations.
Vision Systems and Sensing Technologies: Omron's vision systems are designed for high-speed, high-accuracy object detection and tracking. The document details advanced sensor technologies like the ZW-8000/7000 Series Confocal Fiber Displacement Sensors for high-precision measurements.
Robotics and Service Support: Omron's robotics lineup includes parallel, SCARA, and articulated robots for flexible production lines. The document outlines extensive service and support provided by Omron through a global network of automation specialists.
Conclusion: Omron's Sysmac platform and automation solutions enhance efficiency, safety, and reliability across various industrial applications, positioning Omron as a leader in the automation industry.
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Catalog excerpts

Sysmac: A fully integrated platform-1

Sysmac: A fully integrated platform One connection - One software - One machine controller FACTORY AUTOMATION HMI · Programming · DB connection · IT systems MACHINE CONTROL Servo · Inverter · I/O · Safety · Vision · Robotics · S

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Sysmac: A fully integrated platform-2

Sysmac: A fully integrated platform Omron provides tailored solutions Flexible and integrated production business models In today’s globalized manufacturing environment, diverse and complex challenges arise and need to be overcome. The global market rapidly changes, and manufacturing companies are under increasing pressure to supply products in a timely manner that satisfy a wide variety of consumer needs. Omron industrial automation makes efficient, flexible and cost effective manufacturing possible. Innovation • New technology for smart manufacturing • Collaboration between humans and machines...

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Sysmac: A fully integrated platform-3

■s The Sysmac technology platform ensures a flexible and integrated production business model Panel builder / System integrator Parts manufacturer

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Sysmac: A fully integrated platform-4

Sysmac: A fully integrated platform Sysmac: A fully integrated platform I t Integration and Functionality ti dF ti lit Sysmac is an integrated automation platform dedicated to providing complete control and management of your automation plant. At the core of this platform, the Machine Controller series offers synchronous control of all machine devices and advanced functionality such as motion, robotics and database connectivity. This multidisciplinary concept allows you to simplify solution architecture, reduce programming and optimize productivity. O One Machine Controller Complete integration...

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Sysmac: A fully integrated platform-5

Information technologies Smart factory Sales force Pills blister packing • Integrated Automation Control: The Sysmac platform is scalable and provides the performance and functionality for a wide range of solutions from simple machines through to manufacturing cells Sysmac communicates in real-time with Databases such as SQL Secure Data: In the event of a server going down or losing communications, data is automatically stored in internal memory Sysmac operates with Databases at high speed [1000 table element/ 100 ms] ensuring realistic Big Data Processing to improve productivity and aid predictive...

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Sysmac: A fully integrated platform-6

Sysmac: A fully integrated platform One Connection S Seamless machine control and factory automation l hi t l df t t ti One machine control through one connection and one software is how we define the Sysmac automation platform. The Machine Automation Controller integrates logic, motion, safety, robotics, vision, information, visualization and networking under one software: Sysmac Studio. This one software provides a true Integrated Development Environment (IDE) that also includes a custom 3D motion simulation tool. The machine controller comes standard with built-in EtherCAT and EtherNet/IP....

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Sysmac: A fully integrated platform-7

Sysmac Studio Parallel/SCARA/ Articulated Robot Ethernet - Factory Automation • Peer-to-Peer controller communication • Interface with Sysmac Studio , NA HMI or SCADA software • Database connection for Microsoft SQL Server, Oracle, IBM DB2, MySQL and Firebird • FTP server FQ-M FQ M ZW-8000/7000/5000 Confocal Fiber Displacement Sensor N-Smart Fiber/Laser/Contact t Sensor IoT Status Monitoring Amplifier IO-Link Sensor

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Sysmac: A fully integrated platform-8

Sysmac: A fully integrated platform One Software One Integrated Development Environment Software Created to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring. Graphics-oriented configuration allows quick set-up of the controller, field devices and networks while machine and motion programming based on IEC standard and PLCopen Function Blocks for Motion Control cuts programming time. Smart Editor with On-line debugging helps quick and error free programming. Advanced simulation of sequence and motion control, and data trace...

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Sysmac: A fully integrated platform-9

Collection of software functional components Sysmac Library Packed with Omron's rich technical know-how, the Function Blocks in the Sysmac Library for advanced applications and motion control cut programming time. V_____J I Project version control function*1 When you develop a project at the same time as your colleagues, the Sysmac Studio combined with the version control system (GitTM) merges changes automatically and resolves conflicting changes. This makes merging easier and faster. You can even revert to the previous revision after graphically comparing the current project with a previous...

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Sysmac: A fully integrated platform-10

Sysmac: A fully integrated platform One Machine Controller NJ/NX/NY Machine Automation Controller Powerful, yet easy to configure The NJ/NX/NY Controller is at the heart of the Sysmac platform. One integrated controller is designed to meet extreme requirements in terms of logic sequence and motion control speed and accuracy. Standard programming and open networks make it easy to build your automation system. High-speed, high-precision control✽1 Architecture based on Intel® CoreTM i7 processor significantly speeds up the execution of instructions (basic instructions 0.37 ns, math instructions...

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Fast machine data storage in database✽4 The controller connects directly to a database without the need for a gateway. The special instructions allow easy access to the database. Real-time data collection enables productivity improvement, predictive maintenance, and quality traceability. OPC UA is an IEC communication protocol which is listed as a recommendation for Industrie 4.0 and PackML. The NX1 comes equipped with an OPC UA server interface and provides a secure connection to IT systems such as MES and ERP. Supported database • Microsoft SQL server • Oracle Database • IBM DB2 • MySQL • PostgreSQL...

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Sysmac: A fully integrated platform-12

Sysmac: A fully integrated platform Drive machine innovation by increasing speed Case 1: High-speed alignment and vibration-free handling 1. Precisely stacking many sheets increases cycle time because retries caused by mechanical errors increase positioning time. 2. Vibration settling time is required when high-speed handling is stopped. Speed must be reduced to suppress vibration. 1. High-speed, high-precision alignment system The FH Vision System provides the Shape Search function for fast and accurate shape recognition and Visual Feedback that feeds back the current position to control the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.