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Rulon® High Performance Fluoropolymer Bearings

Rulon® High Performance Fluoropolymer Bearings
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Rulon® High Performance Fluoropolymer Bearings

Product catalog summary
Overview
RULON® fluoropolymer bearings are high-performance, self-lubricating materials designed for long-lasting, maintenance-free operation. They feature a low coefficient of friction, temperature resistance, dimensional stability in fluids, chemical resistance, and a high strength-to-weight ratio, making them suitable for various industries such as agriculture, automotive, and construction.
Comparison with Metals and Polyamides
RULON® composites outperform metals in non-lubricated, high-load applications by offering longer wear and corrosion resistance. Compared to polyamides, they provide superior load capacity and dimensional stability due to negligible moisture absorption.
Features and Benefits
  • Self-lubricating design eliminates the need for greasing systems.
  • Low friction reduces wear and extends equipment life.
  • Temperature resistant from cryogenic levels to 550°F (288°C).
  • Dimensionally stable with negligible fluid absorption.
  • Chemically resistant to a wide range of lubricants and media.
  • Flexible design suitable for various fitting methods.
  • Lightweight yet strong, supporting heavy loads.
Design Criteria
Selection of RULON® bearings should consider parameters such as bearing load, speed, PV (pressure-velocity), environment, and mating surface. Bearing pressure is calculated by distributing the load over the bearing's projected area, while speed is determined by the shaft's circumference and RPM.
Performance Considerations
RULON® materials can operate at PV values up to 10,000 lb. ft./inch² x min (0.35 MPa x m/s), exhibiting low friction, especially at high loads, and are ideal for oscillating or start-stop applications. Lubricants or cooling fluids can extend their operational limits.
RULON® LR Bearings
These bearings are suitable for continuous, non-lubricated service at PV values up to 10,000 lb. ft./inch² x min. They are generally limited to 1,000 psi (6.9 MPa) but can handle higher loads with thin wall bearings or bonding. They are resistant to corrosion and suitable for applications like dryer oven conveyors and hydraulic actuators.
Specifications
Rulon® bearings are made from reinforced PTFE compounds, offering low friction, self-lubrication, and long life. They are suitable for various applications, including high-speed industrial blenders and medical equipment.
Rulon® LR and J Bearings
Rulon® LR bushings are used with stainless steel sleeves and are replaced when worn. Rulon® J bearings are compatible with soft surfaces like stainless steel and aluminum, offering low friction and eliminating stick-slip in start/stop applications.
Thermal Expansion
Rulon® compounds expand more than metals with temperature changes. Bearings are designed to operate between -70°F and +200°F without size alteration. For temperatures above +200°F, additional clearance is needed.
Rulon® 641 Bearings
These bearings are FDA-cleared, non-lubricated, and suitable for food and drug contact applications. They offer excellent wear characteristics and can operate at temperatures from -400°F to +550°F.
Applications
Rulon® bearings are used in various industries, including food processing, medical equipment, and compressors, particularly where traditional bearings fail due to high temperatures or lack of lubrication.
Standard Sizes
The document provides detailed tables of standard sizes for sleeve, flange, and thrust bearings, both in imperial and metric units, with specific part numbers for ordering.
Material Codes
Rulon® materials are identified by specific codes, indicating different properties and applications.
Application Inquiry Form
A form is provided for customers to request material recommendations, quotes, and technical data, including sections for customer information, product information, and application parameters.
Contact Information
Multiple contact points are listed for Saint-Gobain Performance Plastics across North America, Europe, South America, and Asia, providing phone and fax numbers for customer service.
Warranty and Disclaimer
A limited warranty is offered for six months from the date of sale, covering manufacturing defects. The document disclaims other warranties and advises users to perform their own suitability tests.
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Catalog excerpts

Rulon® High Performance Fluoropolymer Bearings-1

High Performanc bearing materials • Self-lubricating design • Temperature resistant • Dimensionally stable in fluids • Chemically resistant • Flexible material design • Low weight/high strength ratio PERFORMANCE PLASTICS

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Rulon® High Performance Fluoropolymer Bearings-2

Saint-Go ba in is a worldwide group whose history spans more than three centuries. Created in 1665 in France, Saint-Gobain launched its first industrial Department with the production of mirrors, which adorn the famous Hall of Mirrors at Versailles. Expansion beyond French borders began in the middle of the igth century. An international pioneer, Saint-Gobain established a glass factory in Germany in Belgium in igo4. The group moved toward the New World in ig¡7 with the opening of a plant in Brazil. Early Diversification Strongly established in flat glass production, Saint-Gobain began looking...

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Rulon® High Performance Fluoropolymer Bearings-3

Materials Selection Guide 3 Standard Sizing Charts RULON® Standard Metric New Metric RULON® Standard Application Inquiry Form 20

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Rulon® High Performance Fluoropolymer Bearings-4

Comments RULON® 641 3 1=Low, 5=High Relative Rating Environment Mating Surface Steel & Stainless Steel Performance Rulon® Grades Materials Selection Guide

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Rulon® High Performance Fluoropolymer Bearings-5

The list above is only a partial list of available formulations of RULON.® PV data may be exceeded based on specific application requirements. Ask to speak to a Saint-Gobain Performance Plastics Application Engineer. RATINGS above are relative within RULON® family ONLY. For RULON® materials, coefficient of friction decreases with increasing load, and wear decreases with increasing surface hardness. For PTFE based materials, wear in steam and wet environments is higher than in dry environments. Saint-Gobain Performance Plastics offers enhanced Rulon grades which minimize this effect. Most RULON®...

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Rulon® High Performance Fluoropolymer Bearings-6

Design Criteria In choosing the appropriate RULON® bearing, the critical parameters of the application must first be determined. Bearing load, speed, PV, environment, mating surface, duty cycle, etc., all play an integral part in this choice.The more important criteria are described here, and their values are listed in the "Material Selection Guide". Bearing Pressure Bearing pressure is measured in pounds per square inch (psi) (MPa). It is calculated by distributing the total load in pounds (N) that the bearing is carrying by the projected area (I.D. x length in inches) (mm) of the bearing. This...

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Rulon® High Performance Fluoropolymer Bearings-7

Wear rate: RULON® bearings are self- lubricating because a small quantity of RULON® or PTFE material is transferred to the mating surface during startup. After initial break-in, the wear rate levels out. This phenomenon is why bearing recommended conditions, long bearing life is possible. Contamination, insufficient shaft hardness, coarse shaft finish, corrosion, etc., accelerate wear because the shaft/bearing cannot properly break- in under these conditions {Figure 2). Performance Considerations RULON® materials are capable of operating rates as a function ottime can be greatly affected by the...

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Rulon® High Performance Fluoropolymer Bearings-8

For continuous, non-lubricated service, RULON® LR sleeve bearings are capable of operating at PV values up to approximately Figure 3 shows wear rates as a function ottime at various PV values. RULON® bearings are generally limited to deformation is a function of wall thickness, temperature and load {Figure 4). Because the thickness of the RULON® sleeve affects deformation under load, load limits can be increased by using thin wall bearings or bonding in place. RULON® LR bearings are generally limited to 400 ft/min (2.0 m/s) under dry, low-load operation. Higher speeds are possible with lubricants...

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Rulon® High Performance Fluoropolymer Bearings-9

Bearing Failure At elevated temperatures and heavy load, RULON® LR bearings will not shatter, but will merely deform. This limits sudden breakdowns and possible damage to other components. Corrosion resistance RULON® LR material is practically inert to all acids, bases and solvents. Typical Applications • Dryer oven conveyors • Vacuum metalizing equipment • Photographic processing equipment • Hydraulic actuators • Machine tool ways and gib slides Application Case Story Rulon® LR was selected for this application because of its lubricity and ability to withstand abrasion. The blender is used to...

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Rulon® High Performance Fluoropolymer Bearings-10

RULON® J is an all-polymeric reinforced PTFE compound that operates satisfactorily against soft mating surfaces such as 316 stainless, aluminum, mild steel, and frequently, other plastics.The unique "shaft kindliness" of RULON® J is in addition to the expected attributes of low friction and wear, self-lubrication In fact, RULON® J has the lowest coefficient of friction of any available reinforced PTFE.This makes it ideally suited for start/stop applications where stick-slip must be eliminated. RULON® J bearings are designed to be dimensionally interchangeable with RULON® LR bearings and standard...

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Rulon® High Performance Fluoropolymer Bearings-11

Bearings confined in the proper housing are only able to grow radially. Typically, one-third of the differential growth (between bearing O.D. and housing) results in compression of the RULON® material, and two-thirds results in close- Standard RULON® LR and RULON® J stock bearings are designed with sufficient clearance to operate between -70°F (-57°C) standard bearing sizes. For ambient additional clearance should be provided. Other design options are available for high temperature service. Contact your local District Sales Manager to seek design assistance. Typical Applications: • Plain paper...

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Rulon® High Performance Fluoropolymer Bearings-12

The RULON® 641 bearing overcomes the chronic problems that plague other food and drug contact bearings. For the first time ever, design engineers can have the following features in one non-lubricated bearing: FDA-cleared materials, excellent load and wear characteristics, wide ranging temperature capability and naturally white color. Wear Characteristics RULON® 641 offers excellent, continuous higher. Figure 70 shows wear rates of RULON® 641 as a function ottime at various PV values. For comparison, virgin MPa x m/s) PV is also shown.The mating surface is 316 stainless steel. Mating Surfaces...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.