1. Catalogs
  2. Omniseal Solutions
  3. Rulon Fluoropolymers Handbook

Rulon Fluoropolymers Handbook

Rulon Fluoropolymers Handbook
1 / 28 PagesView full catalog

Rulon Fluoropolymers Handbook

Product catalog summary
Overview of Saint-Gobain and Rulon® Materials
Saint-Gobain, founded in 1665, is a global leader in materials, expanding into industries like glass, papermaking, and insulation. The acquisition of Norton Company in 1990 led to the formation of Saint-Gobain Performance Plastics, including Omniseal Solutions™. Rulon® materials, initially developed by Dixon Industries, are renowned for their self-lubricating properties and are utilized in various industrial applications.
Rulon® Material Specifications
Rulon® materials are PTFE-filled fluoropolymer compounds tailored for specific uses. Key grades include Rulon® AR for seals, Rulon® LR for bearings, Rulon® J for soft surfaces, Rulon® 641 for FDA compliance, and others designed for specific applications like freshwater use or high heat/impact resistance.
Manufacturing Processes and Products
Saint-Gobain employs diverse manufacturing processes such as molding, extrusion, and machining to produce products like bearings, rings, and tapes. These are used in applications including pumps, compressors, automotive, and more.
Materials Selection Guide
The guide provides performance metrics for Rulon® grades, including load, speed, and PV values, and compatibility with environments. It offers insights into friction, creep resistance, and insulative properties for optimal application use.
Key Applications and Design Criteria
Rulon® materials are used in a wide range of applications due to their unique properties. For instance, Rulon® AR is used in automotive shaft seals, while Rulon® LR is suitable for non-lubricated service in sleeve bearings. Design criteria include maximum pressure, velocity, and shaft requirements to ensure optimal performance.
Specifications
  • ASTM Standards: Materials are tested according to ASTM standards for water absorption, flammability, elongation, and deformation.
  • Thermal Properties: Typical temperature range is -400 to +550°F, with specific thermal conductivity and expansion coefficients.
  • Mechanical Properties: Tensile strength, elongation, and deformation vary across Rulon® grades.
  • Chemical Resistance: Materials are chemically inert with specific resistance to various chemicals.
Applications
Rulon® materials are used in bearings, seals, piston rings, and components for pumps, mixers, compressors, and appliances. Each material is highlighted for its suitability in different industrial needs.
Design Criteria
Each material has specific design criteria, including maximum pressure and velocity, shaft hardness, and recommended shaft finish, ensuring optimal performance in applications.
Contact Information
Omniseal Solutions provides global support with locations in the USA, Europe, Asia, and South America, offering contact details for inquiries and technical support.
See more

Catalog excerpts

Rulon Fluoropolymers Handbook-1

Omniseal Solutions PTFE-FILLED FLUOROPOLYMER MATERIALS BEYOND wiL the boundaries of possible SAINT-GOBAIN

 Open the catalog to page 1
Rulon Fluoropolymers Handbook-2

Glossary of Materials • Rulon® AR Saint-Gobain is a worldwide group whose history spans more than three centuries. Created in 1665 in France, Saint-Gobain launched its first industrial department with the production of mirrors, which adorn the famous Hall of Mirrors at Versailles. Expansion beyond French borders began in the middle of the 19th century. An international pioneer, Saint-Gobain established a glass factory in Germany in 1857, another in Italy in 1889 and one in Belgium in 1904. The group moved toward the New World in 1937 with the opening of a plant in Brazil. Strongly established...

 Open the catalog to page 2
Rulon Fluoropolymers Handbook-3

Products Bearings: Sleeve, flanged, and thrust bearings are available in the standard materials, Rulon® LR, J, and 641, through our distribution channels. Please contact Saint-Gobain Seals’ customer service for the preferred distributor in your area or for other material options. Glossary of Materials . . . . . . . . 2 Products . . . . . . . . . . . . . . . . . . . . . 3 Materials Selection Guide . . 4 Solid and split piston rings, featuring a full complement of joint configurations, can be manufactured to your custom specifications, or our applications engineers can work with you to design the...

 Open the catalog to page 3
Rulon Fluoropolymers Handbook-4

The list above is only a partial list of available formulations of Rulon® P or V data may be exceeded based on specific application requirements. Ask to speak to an Application Engineer. RATINGS above are relative within Rulon® family ONLY. For Rulon® materials, coefficient of friction decreases with increasing load, and wear decreases with increasing surface hardness. For PTFE based materials, wear in steam and wet environments is higher than in dry environments. Omniseal Solutions™ offers enhanced Rulon® grades, which minimize this effect. Most Rulon® products have excellent chemical compatability....

 Open the catalog to page 4
Rulon Fluoropolymers Handbook-5

The list above is only a partial list of available formulations of Rulon® P or V data may be exceeded based on specific application requirements. Ask to speak to a Saint-Gobain Application Engineer. RATINGS above are relative within Rulon® family ONLY. For Rulon® materials, coefficient of friction decreases with increasing load, and wear decreases with increasing surface hardness. For PTFE based materials, wear in steam and wet environments is higher than in dry environments. Saint-Gobain offers enhanced Rulon® grades, which minimize this effect. Most Rulon® products have excellent chemical compatability....

 Open the catalog to page 5
Rulon Fluoropolymers Handbook-6

Rulon® AR is a light maroon colored material best known as the current version of the first Rulon® introduced, namely Rulon® A. It is somewhat more flexible than Rulon® LR, hence suitable for seals and bonded coating of slide surfaces. It has many decades of use in automotive shaft seals and fuel metering pump cups. Rulon® AR has a practically universal chemical inertness like that of Rulon® LR and provides long life and reliabiltiy in continuous non-lubricated service. It is capable of operating at PV values up to approximately 10,000. Higher PV values are possible for intermittent use applications....

 Open the catalog to page 6
Rulon Fluoropolymers Handbook-7

RULON® LR Rulon® LR is a maroon colored bearing material best known for its versatile design properties. It is compatible with most hardened steel substrates. Mild steel is acceptable; harder running surfaces are better. Rulon® LR has a practically universal chemical inertness. Of the chemicals encountered in commercial practice, only molten sodium and fluorine, at elevated temperatures and pressures, show any signs of attack. For continuous non-lubricated service, Rulon® LR sleeve bearings are capable of operating up to 10,000 PV. Higher values are possible for intermittent service. Products...

 Open the catalog to page 7
Rulon Fluoropolymers Handbook-8

Rulon® J is an all-polymeric reinforced, dull gold colored PTFE compound that operates exceptionally well against soft mating surfaces such as 316 stainless steel, aluminum, mild steel, brass and other plastics. The unique "shaft friendly" material is also low in friction and wear and self-lubricating. Rulon® J has one of the lowest coefficients of friction of most reinforced PTFE materials. This makes it ideally suited for start/stop applications where stick-slip must be eliminated. The tribological properties of this material also make it suitable for both bearing and wear component applications....

 Open the catalog to page 8
Rulon Fluoropolymers Handbook-9

RULON® 641 Rulon® 641 is manufactured from FDA and USDA compliant materials possessing excellent load and wear characteristics while meeting the requirements for USP Class VI. It offers excellent, continuous non-lubricated service up to 10,000 PV - higher for intermittent service. While the load capacity of Rulon® 641 is generally limited to 1,000 psi (6.9 MPa) at room temperature, deformation is a function of wall thickness, temperature and load. Its compatibility with a wide array of mating surfaces, including mild steel, 303 and 316 stainless steels, as well as harder materials, make it a...

 Open the catalog to page 9
Rulon Fluoropolymers Handbook-10

Rulon® W2 is a black PTFE-based material developed for use in fresh-water applications. It exhibits low friction and excellent wear characteristics (one of the lowest wear rates in fresh water) as well as good thermal dissipation, preventing shaft distress. Its properties are enhanced when wet. It is compatible with most metal substrates and soft mating surfaces. Rulon® W2 is a good alternative to Rulon® J when superior chemical resistance is needed. However, it should not be used on very soft mating surfaces or where electrical insulation is desired. Temperature - Typical Range °F (°C) Maximum...

 Open the catalog to page 10
Rulon Fluoropolymers Handbook-11

RULON® 123 Rulon® 123 is a glossy black non-abrasive compound for softer mating surfaces, such as stainless steel. This material has excellent chemical resistance and is FDA and USDA compliant. It is less expensive than Rulon® J, but is slightly less flexible and higher in wear. It has a high resistance to deformation, low coefficient of friction and good thermal and electrostatic dissipation. This material has a maximum operating temperature of 550°F (288°C). Rulon® 123 releases black wear debris over time and should not be used in ultra-dry, vacuum applications, or where electrical insulation...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.