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OmniSeal® Spring-Energized Seals

OmniSeal® Spring-Energized Seals
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OmniSeal® Spring-Energized Seals

Product catalog summary
Introduction to Saint-Gobain Seals
Saint-Gobain Seals is a division of Saint-Gobain, specializing in engineered components and materials, particularly high-performance seals. The company has a long history and is a leader in construction products and innovative materials.
Capabilities and Certifications
Saint-Gobain Seals operates globally with manufacturing sites in several countries. They focus on custom design and customer collaboration, using methodologies like WCM, 5S, Kaizen, and Six Sigma. Their facilities hold ISO 9001 and other certifications like ISO 14001, AS9100, and TS16949.
Design and Manufacturing
The company offers advanced design engineering capabilities, including 3D modeling and Finite Element Analysis. Their manufacturing processes include metal fabrication, precision manufacturing, and rapid prototyping.
OmniSeal® Product Line
OmniSeal® is a line of spring-energized PTFE seals used in various industries, known for handling extreme environments. They have been used in significant applications like NASA missions.
Seal Materials and Properties
Saint-Gobain Seals uses Fluoroloy® compounds for seal jackets, offering properties like low friction and high wear resistance. The document lists materials with their properties, such as temperature range and tensile strength.
Material Codes and Properties
Saint-Gobain provides PTFE-based materials for seals, each with specific properties and uses. For example, A30 Yellow is suitable for back-up rings due to its resistance properties.
Industry Standards and Qualifications
The company meets industry standards like NORSOK M-710 and API 6A, ensuring materials withstand extreme conditions. They also comply with life sciences regulations like FDA and USP Class VI.
Optional Energizers and Spring-Energizer Materials
OmniSeal® seals can include optional energizers for specific applications, with various metallic spring energizers available.
Back-up Rings
OmniSeal® back-up rings prevent seal extrusion in high temperature and pressure environments, made from harder materials for durability.
Seal Function and Motion
Seals are used in static and dynamic applications, with radial and face sealing options available. Saint-Gobain offers products tailored for specific applications.
Friction and Load Calculations
Friction is influenced by factors like the seal material's coefficient of friction. Saint-Gobain provides charts and formulas for calculating friction values.
Specifications
The document outlines spring load ranges for OmniSeal® products and emphasizes the importance of minimal extrusion gaps in high-pressure environments.
Cryogenic Sealing
The document advises on the effects of cold temperatures on seal materials and recommends consulting technical support for cryogenic applications.
Surface Finish and Hardness
Surface finish is crucial for seal wear and life expectancy, with specific Ra values recommended for different surfaces.
Gland Design
Proper gland geometry is crucial to avoid installation issues, with guidelines provided for various designs.
Market Applications
  • Oil & Gas: OmniSeal® products are used in harsh conditions, compliant with international standards.
  • Aerospace: The company has a long history in aerospace, providing solutions for aircraft and space vehicles.
Life Sciences Market
  • Applications: Seals are used in medical and pharmaceutical markets, handling chemicals and high pressure.
  • Specifications: Temperature range from -268°C to 316°C and pressure ratings up to 3,448 BAR.
Electronics Market
  • Applications: Seals are used in semiconductor processing and vacuum pumps.
  • Specifications: Capable of handling temperatures from cryogenic to 232°C.
Product Specifications
  • OmniSeal® Series: Various series with unique features like spring designs.
Ordering Information
The document provides a part numbering system for ordering OmniSeal® products.
Recommendations for OmniSeal® Installation
  • Careful installation is crucial to avoid damage. Special tools may be required for certain designs.
Chemical Compatibility Guide
The document provides a guide on the chemical compatibility of various materials with different chemicals.
Application Data Form
This section includes a form for users to fill out details about their application, including temperature and pressure.
Terms and Conditions
The document outlines terms for sales, covering aspects like order cancellation and delivery.
Product Line and Market Summary
Saint-Gobain Seals offers a range of sealing solutions for various markets, emphasizing collaboration.
Manufacturing and Sales Locations
The document lists manufacturing and sales locations worldwide.
Disclaimer and Warranty
Saint-Gobain disclaims all warranties and advises users to conduct their own tests for product suitability.
Responsibility
Saint-Gobain does not assume responsibility for advice or product performance.
Global Network
Saint-Gobain Seals highlights its international presence and expertise.
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Catalog excerpts

OmniSeal® Spring-Energized Seals-1

SAINT-GOBAIN SEALS Sealing Control OmniSeal® SPRING-ENERGIZED SEALS seals.saint- gobain.com

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OmniSeal® Spring-Energized Seals-2

Welcome to the Saint-Gobain Seals World: Experience You Can Rely On ... Time After Time Saint-Gobain has a rich tradition of excellence that dates back more than 350 years. Today, it is among the world’s top 100 industrial corporations and a leader in the development and production of engineered components and materials. In 1665, King Louis XIV signed the letters patent, leading to the creation of Saint-Gobain on an industrial basis. Among the company’s earlier and more notable projects was the manufacturing of 357 mirrors for the Hall of Mirrors in the Palace of Versailles. From these glassmaking...

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OmniSeal® Spring-Energized Seals-3

Saint-Gobain Seals’ global presence allows us to manufacture OmniSeal® spring-energized seals throughout the world, with sites located in Garden Grove, California, USA; Kontich, Belgium; Kolo, Poland; Willich, Germany; Minhang, Shanghai, China; Suwa, Japan and Vinhedo, Brazil. To further support your needs we also have a technical office available in Agrate Brianza, Italy. The majority of our products are custom designed through careful and detailed collaboration with each customer, giving them access to the market-leading engineering, research and customer service expertise of our organization....

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OmniSeal® Spring-Energized Seals-4

Welcome to the Saint-Gobain Seals World A Tour of Our Capabilities When Our Spring-Energized Seals Journey Began Our Spring-Energized Seals and Their Part in History OmniSeal® Elements How Our OmniSeal® Spring-Energized Seals Work Our Seal Jacket Materials Our Investment in Industry-Recognized Material and Qualification Standards Our Spring-Energizer Materials Our OmniSeal® Back-up Rings Seal Function and Motion Friction and Rotary Motion Temperature, Pressure and Extrusion Gap Hardware, Finish and Hardness Gland Design Our Seal Design Variations Markets and Case Studies Oil & Gas Aerospace Life...

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OmniSeal® Spring-Energized Seals-5

When Our Spring-Energized Seals (SES) Journey Began What Is the OmniSeal® Product Line? OmniSeal® seals are the Saint-Gobain Seals product family of spring-energized PTFE seals made from high-performance polymer materials. In the early 1950s, OmniSeal® seals were first developed by three separate entrepreneurs in Southern California, each introducing a unique design: OmniSeal®, TEC Ring and RACO® seals. These seals were developed to provide improved performance over soft elastomeric seals and hard metal gaskets in applications involving cryogenic liquid propellants in various rocket engine programs....

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OmniSeal® Spring-Energized Seals-6

Our Spring-Energized Seals and Their Part in History Hardware that was built for space vehicles in the Apollo moon exploration program contained a variety of OmniSeal® products. The Lunar Lander at the Smithsonian National Air and Space Museum in Washington, D.C., displays our RACO® seal (a design within the OmniSeal® product family), which was used to seal the triangular shaped window on the space vehicle. OmniSeal® seals were designed and used in the first space shuttle launched in 1981 by NASA as part of their STS (Space Transportation System) program. Since that time, our seals have been...

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OmniSeal® Spring-Energized Seals-7

How Our OmniSeal® Spring-Energized Seals Work The OmniSeal® spring-energized seal is a spring-actuated, pressureassisted sealing device consisting of a PTFE (or other polymer) jacket partially encapsulating a corrosion-resistant metal spring energizer. When the OmniSeal® seal is seated in the gland, the spring is under compression, forcing the jacket lips against the gland walls and thereby creating a leak-tight seal. The spring provides permanent resilience to the seal jacket and compensates for material wear and hardware misalignment or eccentricity. System pressure also assists in energizing...

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OmniSeal® Spring-Energized Seals-8

Omni Seal® Our Seal Jacket Materials Saint-Gobain Seals' Fluoroloy® compounds, which make up the seal jackets, are made from high-performance polymer resins that are compounded and processed for optimum performance in a wide variety of sealing environments. The materials listed below are our most commonly recommended compounds and are suitable for most applications. Over the years, Saint-Gobain Seals has developed more than 500 blends for use in unique sealing applications, and we are continually formulating and developing new materials. * Wear Factor: 1 = Excellent, 15,000 = Poor

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OmniSeal® Spring-Energized Seals-9

Omni Seal® MATERIAL CODES AND PROPERTIES Material Code * Wear Factor: 1 = Excellent, 15,000 = Poor

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OmniSeal® Spring-Energized Seals-10

Our Seal Jacket MaterialsMATERIAL CODES AND PROPERTIES Material Code * Wear Factor: 1 = Excellent, 15,000 = Poor

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OmniSeal® Spring-Energized Seals-11

Our Investment in Industry-Recognized Material and Qualification Standards Material Properties and Qualifications The demand for additional qualifications has been increasing over time due to stringent environmental requirements. Saint-Gobain Seals’ Research and Development department has been continuously working on the development of new materials and qualifications in order to meet the new industry standards of tomorrow. This has resulted in our materials being qualified according to international standards applicable for different industries, several of which are detailed below. For more...

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OmniSeal® Spring-Energized Seals-12

Our Investment in Industry-Recognized Material and Qualification Standards Material Compliance and Regulations for the Life Sciences Industry From material selection to clean room operations, Saint-Gobain Seals offers the technology and infrastructure to support today's life sciences customer. Our extensive material catalogue includes different materials such as PTFE, PEEK, PCTFE, UHMW-PE and PFA based compounds that are compliant with one or more life sciences regulations. Please refer to the table below. All listed FDA compliant Fluoroloy® materials are approved for repeated contact with food...

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OmniSeal® Spring-Energized Seals-13

Omni Seal® The metallic spring energizers available with OmniSeal® seals are listed in the chart below. Because of the nearly infinite variety of fluid media that may be encountered by the seals, no specific recommendations are made. The various stainless steels listed are compatible with most fluids. For questions or more information about media compatibility, please contact our Technical Support team at [email protected] or refer to the back page for site contact information. Optional Energizers OmniSeal® 103A seals may be ordered with optional elastomeric O-ring energizers in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.