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Meldin® Thermoset

Meldin® Thermoset
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Meldin® Thermoset

Product catalog summary
Overview of Meldin® Materials: Meldin® is a high-performance thermoset polyimide known for its self-lubricating properties, high load and speed tolerance, and dimensional stability at elevated temperatures. It is effective where traditional PTFE or thermoplastic polymers fail.
Key Features:
  • Self-Lubricating Grades: Meldin® materials withstand high load and speed without melting, with P x V limits over 300,000 psi•ft/min in dry and 1,000,000 psi•ft/min in lubricated environments.
  • Dimensional Stability: Exhibits less than 0.04% dimensional variation from 73°F to 500°F, with Meldin® 7022 having thermal expansion similar to aluminum.
  • Process Control: Saint-Gobain ensures quality and cost-effectiveness from resin polymerization to finished parts.
Material Grades:
  • Meldin® 7001: Unfilled, high mechanical properties, chemical resistance, ideal for insulation.
  • Meldin® 7003: 15% molybdenum disulfide for dry wear applications.
  • Meldin® 7021: 15% graphite, suitable for high-temperature bearings and seals.
  • Meldin® 7022: 40% graphite for enhanced stability and low thermal expansion.
  • Meldin® 7211: Lowest friction with 10% PTFE and 15% graphite.
Manufacturing and Availability: Available in basic shapes and finished parts, with processes including compression molding, injection molding, direct forming, and machining.
Performance and Testing:
  • Mechanical Properties: High tensile and flexural strength, varying elongation and compressive stress resistance.
  • Thermal Properties: Stability at high temperatures, low thermal expansion, high thermal conductivity.
  • Electrical Properties: Varying dielectric strengths and surface resistivity for electrical applications.
Chemical Resistance and Flammability: Excellent chemical resistance and UL 94 flammability rating of V-0, 5VA.
Specifications and Testing: Meldin® 7021 tested for tensile strength and elongation after immersion in aerospace fluids, showing high resistance and meeting aerospace requirements.
Applications: Used in aerospace, semiconductor manufacturing, and automotive for sliding surfaces, thermal insulators, and plasma-cutting torch components.
Benefits: Advantages over metals include better conformability, lower leakage, cost-effectiveness, and emergency dry-running capabilities.
Testing Facilities: Saint-Gobain Seals offers advanced testing facilities for material wear, friction, and other parameters.
Global Presence: Saint-Gobain has a global network of manufacturing, sales, and R&D locations, providing customized engineering support.
Warranty and Disclaimer: A six-month limited warranty covers manufacturing defects, with a disclaimer advising users to conduct their own suitability tests.
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Catalog excerpts

Meldin® Thermoset-1

SAINT-GOBAIN SEALS Tolerance Control Meldin® HIGH-PERFORMANCE THERMOSET POLYIMIDE MATERIALS

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Meldin® Thermoset-2

Dimensional Stability at High Temperature Meldin' series materials exhibit extremely high dimensional stability at elevated temperatures. Testing has shown Meldin' materials have less than 0.04% variation from its original dimensions after cycling from 73°F (22.770C) to 500oF (260oC) over a 2-day period. The material is able to withstand thermal shocks very well, adding to the dimensional stability of the material. One particular grade - Meldin' 7022 -exhibits an extremely low coefficient of thermal expansion, resulting in a thermal expansion behavior similar to aluminum. Total Process Control......

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Meldin® Thermoset-3

Meldin Thermoset Polyimide Materials ® Meldin® 7001, Unfilled Grade Meldin® 7211, Lowest Friction Grade A thermosetting polyimide, Meldin® 7001 is our unfilled base resin. This grade offers the maximum mechanical properties and high chemical resistance. The Meldin® 7001 grade is ideal for electrical and thermal insulating applications. More ductile than ceramics and lighter weight than metals, Meldin® 7001 is a popular choice for structural parts in aerospace and other applications where metal replacement is desirable. The purity of Meldin® 7001 in combination with the above-mentioned properties...

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Meldin® Thermoset-4

Molding Method Code* DF CM PROPERTY at @ 73°F (23°C) TEST METHOD ENGLISH (METRIC) SPECIFICATION QUALIFICATION ASTM D 6456-99 Standard Specification for Finished Parts Made from Polyimide Resin Satisfies Type I D Type I P AMS SAE 3644G Polyimide, Molded Rod, Bar and Tube, Plaque, and Formed Parts Satisfies Class 1 Form D Class 1 Form P MIL-R-46198 Resin, Polyimide, Hot Pressed or Pressed and Sintered Satisfies Type I D Type I P *Molding Method Codes: Direct Formed (DF), Compression Molded (CM) NOTE: See page 6 for properties of isostatically molded material.

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Meldin® Thermoset-6

Type III Class M Class 5 Form M Type III Class M Type II Class 1M Class 2 Form M Type II Class 1M Type II Class 2M Class 3 Form M Type II Class 2M Type II Class 3M Class 4 Form M Type II Class 3M ASTM Meldin® Meldin® Meldin® Meldin® Meldin® SPECIFICATION QUALIFICATION ASTM D 6456-99 Standard Specification for Finished Satisfies ^ Type 1M Parts Made from Polyimide Resin AMS SAE 3644G Polyimide, Molded Rod, Bar and Tube, Satisfies ^ Class 1 Plaque, and Formed Parts Form M MIL-R-46198 Resin, Polyimide, Hot Pressed or Pressed Satisfies ^ Type 1M NOTE: This data falls within the normal range of properties...

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Meldin® Thermoset-7

Test Conditions Measure the tensile strength and % elongation of a control sample and then immersing tensile bars in each fluid for 100 hours and 1000 hours. After each time period, the tensile bars were dried and tested to determine if there were any effects of the immersion in common aerospace fluids. Conclusion As seen in the following graphs, Meldin® 7021 shows no ill effects after long term immersion in common aerospace fluids.

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Meldin® Thermoset-8

Applications of Meldin Thermoset Polyimide Materials ® Meldin® 7001 materials are direct formed and machined for use in critical plasma-cutting torches in the torch handle. These torches create high energy vortex gas streams, and Meldin® parts distribute these gases precisely due to their inherent dimensional stability and machinability. Also, other parts in the torch handle insulate high electrical energy from the user, ensuring safe operation. High impact resistance increases the useful life of this equipment as compared to ceramic alternatives. Our Meldin® 7021 self-lubricating polyimide materials...

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Meldin® Thermoset-9

Many manufacturing lines throughout the industry use sliding surfaces or sliding transport modules. High-temperature sliding surfaces are to be wear-resistant, self-lubricating, not scratching the parts that slide over them and should, in some cases such as glass handling, not cause stresscracking to the material due to too rapid cool-down. Meldin® 7021 and Meldin® 7022 can do all of the above and are the industry's choice for high-temperature sliding applications. G3Meldin® Self-lubricating grades of Meldin® are used as piston rings and thrust washers in transmissions and pumps for automotive,...

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Meldin® Thermoset-10

Customized Engineering Support and Solutions Saint-Gobain Seals Sites for Meldin® Thermoset Polyimide Products Saint-Gobain Seals uses its state-of-the-art testing and engineering equipment to support you in your most challenging applications. Tribology Test Rigs Tribology test rigs continuously measure material wear, coefficient of friction, and mating surface temperature over time. A wide range of mating surface materials, surface finishes, and surface hardnesses are available for testing. Test rig options include submerged (wet) testing, as well as externally heated mating surfaces to simulate...

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Meldin® Thermoset-11

Meldin Thermoset Polyimide Critical Parts and Shapes ®

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Meldin® Thermoset-12

A Global Network of Expertise and Service Manufacturing and sales locations Sales only locations Manufacturing and sales locations Sales only locations 7301 Orangewood Ave. Garden Grove, CA USA 92841 Phone: +1-800-544-0080 Av. Independencia, 7031-Jd. Sao Matheus Sao Paulo, Vinhedo, Brazil 13280 Phone: +55 19-2127-8521 Detroit, MI USA Phone (office): +1-248-834-2504 Phone (mobile): +1-248-420-8918 386 Metacom Avenue Bristol, RI USA 02809 Phone: +1-401-253-2000 45-46 Avda Ebro Pol El Sequero 26150 Agoncillo, La Rioja, Spain Phone: +34 941-29-20-53 12941 North Freeway, Suite 226 Houston, TX USA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.