Overview of CIVI 2000 and TETRABLOK Clamping Systems

The document details the specifications, components, accessories, spare parts, and clamping capacities of the CIVI 2000 modular multi-clamping system and the TETRABLOK 4-position clamping equipment. Both systems are designed to optimize machine tool productivity by reducing downtime and enabling multiple workpiece clamping.

1. CIVI 2000 System Specifications

• Modular Multi-Clamping System: Designed for flexibility with a base set including a base (length optional), fixed support, positioning keys, and a T-wrench.
• Available Sizes and Codes: Multiple base lengths and angles (60° and 90°) with corresponding product codes.
• Dimensions and Weights: Detailed dimensions (B, C, D, E, J, L, M, O, S) and weights provided for various configurations.
• Jaw Sets: Movable jaw sets available in smooth, grooved (for raw workpieces), aluminum, soft steel, and hardened steel variants, each with specific dimensions and weights.
• Fixed Supports: Fixed supports with fixed slide ways for different jaw sizes (J38, J60-J90) are specified with dimensions and weights.
• Clamping Force and Serration: Comparison of serration profiles between CIVI 2000, TETRABLOK, and competitors, highlighting the wedge mechanism and bearing surfaces for effective clamping.

2. Accessories and Spare Parts for CIVI 2000

• CLAK System: Patented quick replacement system for parallels and jaws, eliminating clamps and locks, enhancing accuracy.
• Parallels and V Jaws: Sets of parallels and V jaws compatible with the CLAK system, heat treated and precision ground.
• Work Stops, Positioning Keys, Nuts, and T-Wrenches: Various spare parts with product codes and dimensions for maintenance and customization.
• Spare Jaws: Smooth, grooved, aluminum, soft steel, and hardened steel jaws available as spare parts with detailed sizing.

3. TETRABLOK 4-Position Clamping Equipment

• System Description: A 4-position clamping system combining CIVI 2000 components with a cost-effective design.
• Components Included: Base (length optional), fixed support, four sets of movable jaws, four work stops, and a T-wrench.
• Sizes and Codes: Available in 60° and 90° versions with detailed dimensions (A, B, C, D, E, J, L, M, O, S) and weights.
• Accessories: Parallels, locating screws, clamps, work stops, and spare parts compatible with TETRABLOK.
• Clamping Capacity: Clamping force curves and examples provided, indicating the system’s capability to hold multiple workpieces securely.

4. Multiple Clamping Systems (V.C.S. CIVI 2000)

• Configurations: Various multiple clamping system configurations (4, 6, 8 positions) with detailed dimensions and weights.
• Product Codes: Specific codes for different sizes and configurations for easy ordering.
• Clamping Force and Dimensions: Detailed measurements (C, D, E, F, H, L, M) and weights for each configuration.

5. Technical Data and Standards

• Standards Compliance: Components conform to UNI-ISO 9401 standards.
• Material Treatment: All components are heat treated and precision ground to ensure durability and accuracy.
• Clamping Force Analysis: Graphs and formulas (e.g., Q = R * tan θ) illustrate the mechanical advantage and clamping efficiency.

Critical Information and Best Practices

• Use the CLAK system for quick and accurate replacement of jaws and parallels, improving productivity and reducing setup time.
• Choose jaw types (smooth, grooved, aluminum, steel soft/hardened) based on the workpiece material and machining requirements.
• Refer to detailed dimension tables and product codes for precise ordering and configuration.
• Ensure compatibility of accessories and spare parts with the selected clamping system version (CIVI 2000 or TETRABLOK).
• Follow recommended clamping force curves to avoid overloading and ensure secure workpiece holding.

This structured summary captures the essential technical specifications, components, accessories, and operational guidelines for the CIVI 2000 and TETRABLOK clamping systems, facilitating informed selection and efficient use in machining applications.