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APS (Automatic Positioning System)

APS (Automatic Positioning System)
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APS (Automatic Positioning System)

Product catalog summary
Overview
The document provides comprehensive details on the APS21 version of the Automatic Positioning System (APS) by OML, emphasizing modular clamping systems. It highlights significant reductions in setup times and the precision and reliability of the zero-point clamping system.
Key Features
  • Zero Point Clamping System: Offers high precision, wear resistance, rust protection, and maximum pull-in forces due to the turbo function. Suitable for automation with a compact design and low installation height.
  • Clamping Pins and Units: Designed for easy and safe loading with large entry radii, wear resistance, and rust protection. Fully assembled and customizable.
  • Special Clamping Units and Pallets: Customizable for vertical lathes and automation, with options for module height extension.
  • Accessories and Extensions: Includes protection covers, orientation pins, fixing screws, and module height extensions for automation.
Technical Specifications
  • Turbo Function: Integrated in APS PREMIUM modules, enhancing clamping force to 45 kN.
  • Unlocking and Cleaning Functions: Operate at 6 bar pressure, with automatic cleaning in APS PREMIUM.
  • Stroke Control System: Monitors locking and unlocking via air pressure, ensuring process reliability.
Customer Benefits
  • Reduced machine setup costs and times.
  • High process reliability and repeat accuracy (< 0.005 mm).
  • Modular construction allows easy modification of existing systems.
APS Versions
  • BASIC: Features 2 clamping slides, turbo function, and sealed design.
  • PREMIUM LIGHT: Includes 3 clamping slides, turbo function, air cleaning, and stainless steel options.
  • PREMIUM SC: Offers additional features like pneumatic stroke control and air sensing.
Application Examples
  • Various clamping pin types (A, B, C) for centering, reference, and clamping.
  • Detailed positioning instructions for clamping pins.
Technical Data
  • Specifications for different APS models, including pull-down force, holding force, unlocking pressure, repeatability, and weight.
  • Temperature ranges and material specifications for different versions.
APS 140 and APS 190 Clamping Units
The document details the APS 140 and APS 190 clamping units, designed for vertical turning lathes and indexing tables, offering fast setup with high precision and repeatability.
Technical Features
  • Both units feature 3 clamping slides with a repeatability of less than 0.005 mm.
  • Turbo function enhances pull-in forces, with APS 140 achieving 7.5 kN and APS 190 achieving 13.5 kN.
  • Anti-rotating protection and air cleaning are standard features.
Standard Equipment
  • Each unit comes with a module height extension and a key for setup.
  • Optional T-nuts sets are available for different T-slot sizes.
Applications and Benefits
  • Suitable for CNC indexing tables and vertical turning machining centers.
  • Pre-assembled and ready for use, providing a universal solution for various machining needs.
Order Information
  • Each unit includes a specific identification number for ordering.
  • Modules are available in different heights and weights, with specific order numbers provided for each configuration.
Additional Features
  • Visual control for open and turbo functions is available.
  • Modules can be mounted on APS 190 and APS 140, with balancing required for rotational use.
Industry 4.0 and Automation
  • Integration into Industry 4.0 environments, offering solutions for automation and media feed configurations for 5-axis machines.
  • Various configurations available for different feeding setups, with detailed order guides provided.
Conclusion
The APS clamping units offer a robust and versatile solution for machining applications, focusing on precision, ease of use, and adaptability to modern automated environments.
Additional Systems
  • The MPS Multi Plate System is introduced as a smart solution for large plates, offering a safe and reliable connection between plates with maintenance-free operation and media transfer capabilities.
Setting Tables
  • Customized setting tables for fixture and machine integration are described, with specifications on table sizes, maximum swing, weight capacity, and voltage requirements.
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Catalog excerpts

APS (Automatic Positioning System)-1

MODULAR CLAMPING SYSTEMS Automatic Positioning System

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APS (Automatic Positioning System)-2

Significant reduction of set-up times

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APS (Automatic Positioning System)-3

Zero Point Clamping System fully sealed – low maintenance Zero point clamping system modules ■ Highest precision ■ Wear-resistant and rust protected ■ Maximum pull-in forces due to turbo function ■ Suitable for automation ■ Low installation height due to compact design ■ Modules fully sealed (proofline) Special module height extensions ■ For automation Clamping pins ■ Large entry radii on the clamping pins for easy and safe loading ■ Wear-resistant Combi units ■ Ready to use combi module units ■ Different heights Clamping units ■ Fully assembled clamping unit ■ Ready to use ■ Customer-specific...

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APS (Automatic Positioning System)-4

AUTOMATIC POSITIONING SYSTEM CLAMPING SYSTEM WITH 3 JAWS AT 120° APS is the only one clamping system ZERO POINT with 3 jaws at 120° and thanks to special treatments antifriction and anticorrosion of the pins and the clamping jaws (already preliminarily treated to 62 HRC), further improves its performance. MAXIMUM RIGIDITY! • Monolithic piston with inclined planes • Jaws with double inclined plane which generates the “PULL DOWN” effect 4 | OML MAXIMUM ACCURACY! Maximum accuracy of the tapered coupling between the pin and the

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APS (Automatic Positioning System)-5

0 AUTOMATIC POSITIONING SYSTEM TURBO Functional Overview of the APS Zero Point Clamping System Unlocking function Large entry radii of the clamping pins for easy and safe loading Turbo function for increasing the pull-in forces Large flat surface for highest stiffness Hardened parts Air cleaning (while opening the modules) 3 Clamping slides for maximum stiffness and protective coating (wear-resistant and rust protected) 4 Clamping pins with precise short taper centering and protective coating (wear-resistant and rust protected) TURBO FUNCTION The Turbo function is always integrated in APS PREMIUM...

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APS (Automatic Positioning System)-6

Stroke control system The patented SC system is ideal for automated applications with robot loading and unloading of the pallets. The APS locking and unlocking is monitored by air pressure. Locking position The air enters from the lower side inlet the hole and exits out from the hole w = pressure drop in the line and the machine receives a “APS locked” confirmation. Unlocking position The air enters from the lower side inlet and it can’t escape from the hole w = no pressure drop in the line and the machine receives a “APS unlocked” confirmation. ATTENTION: the pneumatic system of the pressure...

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APS (Automatic Positioning System)-7

zero point clamping system 1 Customer benefits Fully sealed (proofline) Highest stiffness by means of 3 clamping slides Low installation height due to the compact design Highest process reliability and repeat accuracy < 0.005 mm Modular construction kit system: Existing clamping systems can be modified very easy Machine tool stop Significantly reduced costs due to reduced set-up times HO UT AP 2 Machine set-up costs Time Machine set-up costs without APS Time = Costs Rotary table Unforseen work interruption Machine set-up costs with APS Time = Costs OML | 7

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APS (Automatic Positioning System)-8

Overview APS versions BASIC • 2 Clamping slides • Turbo function • Sealed PREMIUM LIGHT • 3 Clamping slides • Turbo function • Air cleaning (except INOX version) • Sealed • Stainless steel (only INOX version) • High temperature (INOX-HEAT) PREMIUM LIGHT SC • 3 Clamping slides • Turbo function • Air cleaning • Stroke control system • Air sensing • Sealed PREMIUM • 2-3-6 Clamping slides (based on sizes) • Turbo function • Air sensing • Air cleaning (100-140 sizes) • Sealed • 2 or 4 feedings • Key • Stroke control system (except 100 size) Clamping slides BASIC PREMIUM LIGHT PREMIUM LIGHT PREMIUM-LIGHT...

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APS (Automatic Positioning System)-9

APPLICATION EXAMPLES

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ZERO POINT CLAMPING SYSTEM Clamping Pins B: Sword Pin Type A is used for centering and clamping. Type B is used for reference and clamping. Type C is only used for clamping. All clamping pins are wear-resistant and protected against rust. Large entry radii of the clamping pins ensure easy and safe loading. Holding Forces (kN) with screw DIN EN ISO 4762 - 12.9 M6 Tightening torque for pins mounting bolts

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APS (Automatic Positioning System)-11

ZERO POINT CLAMPING SYSTEM Positions of the clamping pins Positioning of the Sword Pin Type B E Axis that links pins A and B Reference slot for the pin Detail D D Detail E Reference points into the plate The reference slot of the pin type B must be oriented at 90° compared to the axis that links pins A and B (detail D = reference slot for the pin aligned with the reference points into the plate).

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APS (Automatic Positioning System)-12

Zero point clamping module Ø99.7 fully sealed – low maintenance Technical features • 2 clamping slides • Turbo function T to increase the pull-down force Subject to technical changes. Pull-down force Holding force* Unlocking pressure * With screws DIN EN ISO 4762 - 12.9 / ** With “Turbo effect” / *** Screws EN-ISO10642 Zero point clamping module 106.8 fully sealed – low maintenance Technical features • 2 clamping slides • Turbo function T to increase the pull-down force • Anti-rotation key seat • Air sensing P • Air cleaning Subject to technical changes. Pull-down force Holding force* Unlocking...

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APS (Automatic Positioning System)-13

Zero point clamping module • 2 clamping slides • Turbo function T to increase the pull-down force fully sealed – low maintenance Technical features Subject to technical changes. Pull-down force Holding force* Unlocking pressure * With screws DIN EN ISO 4762 - 12.9 / ** With “Turbo effect” PREMIUM LIGHT Zero point clamping module fully sealed – low maintenance 24 Technical features • 3 clamping slides • Turbo function T to increase the pull-down force • Air cleaning Subject to technical changes. Pull-down force Holding force* Unlocking pressure

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PREMIUM LIGHT SC Zero point clamping module fully sealed – low maintenance • 3 Clamping slides • Turbo function T to increase the pull-down force • Pneumatic stroke control SC • Air sensing P • Air cleaning Technical features Subject to technical changes. Pull-down force Holding force* Unlocking pressure * With screws DIN EN ISO 4762 - 12.9 / ** With “Turbo effect” PREMIUM SC Zero point clamping module • 3 Clamping slides • Turbo function T to increase the pull-down force • Pneumatic stroke control SC • Air sensing P • Air cleaning • Anti-rotation key seat Technical features fully sealed – low...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.