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KE Series

KE Series

Product catalog summary
Product Overview: The OMEGALUX® KE high temperature constant wattage heating cable is designed for freeze protection, viscosity control, and high temperature process control in various industrial environments, including corrosive and arctic conditions. It features a tension-wrapped heating element covered with polyimide film and a stainless steel and tinned copper sheath, enclosed in a PFA jacket for moisture and chemical resistance.
Key Specifications:
  • Continuous exposure rating up to 260°C (500°F).
  • Available watt densities: 4, 8, and 12 W/ft.
  • Maximum short-term exposure temperature: 287°C (550°F) when de-energized.
  • Dielectric strength exceeds 2500V.
  • Available in all common voltages (120V, 208V, 240V, 277V, 480V).
Design Features:
  • Low watt density and parallel resistance heater.
  • Cut-to-length capability at the job site.
  • Continuous electrical ground for safety.
Applications: Suitable for use in asphalt plants, oil refineries, mines, chemical and petrochemical processing areas, and other locations with corrosive atmospheres.
Ordering Information: Specify desired length in feet with a minimum order of 7.6 m (25'). Accessories such as termination kits and control options are recommended for system completion.
Safety Warnings: Improper use or installation by non-qualified personnel may result in fire or electrical shock. Additional warnings are provided in the product documentation.
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Catalog excerpts

KE Series-1

high temperature constant wattage heating cable Polyimide moisture/abrasion barrier of polyimide film tension wrapped and heat fused U Continuous Exposure Rating up to 260°C (500°F) U Low Watt Density U Parallel Resistance Heater U Cut-to-Length at the Job Site U Constant Watt Density U All Common Voltages Available U Moisture and Chemical Resistance U ontinuous Electrical C Ground Contact module point alternately located Main conductor bus wires are 12(AWG), multi-stranded, nickel plated copper Continuous label marker tape Braided sheath of 128 strands of 27 ga. 50% ti nned copper/50% stainless steel Polyimide moisture/dielectri c barrier of polyimide film tension w rapped and heat fused applications U Designed for Freeze Protection and Process Temperature Maintenance Cable may be overlapped if maximum Process Temperature is less than 154°C (310°F). The KE cable heating element is tension wrapped and covered with two layers of nonflammable polyimide film applied in reverse directions, then heat fused for moisture protection. A stainless steel and tinned copper sheath is then added for additional protection and electrical ground return path. The sheath is enclosed in a minimum 20 mil PFA abrasion and chemical resistant extruded jacket. OMEGALUX® KE cable is a low Watt density electrical resistance heater. It is designed for freeze protection, viscosity and high temperature process control in Class 1, Groups B, C, and D, Division 2 Classified Areas as well as in corrosive environments. KE is used in asphalt plants, oil refineries, mines, chemical and petrochemical processing areas, other locations where corrosive atmospheres can occur. KE is equally suitable for applications in severe arctic cold. Nickel chromiu m resistance wire CAUTION AND WARNING! Fire and electrical shock may result if products are used improperly or installed or used by non-qualified personnel. See inside back cover for additional warnings. Wattage: 4, 8 and 12 W/ft Circuit Module Length: 1.2 m (4') for all except KE4-480 which is 2.4 m (8') and KE8-480 which is 1.8 m (6') Maximum Short Term Exposure Temperature: 287°C (550°F) (de-energized) Outside Dimension: Nom. 8.38 x 5.72 mm (0.330 x 0.225") Dielectric Strength: In excess of 2500V Maximum Circuit Length**-KE Series Power 4 Watts/ft 8 Watts/ft 12 Watts/ft * Price per foot. When ordering specify desired length in feet. 7.6 m (25') minimum. ** Maximum circuit lengths include end-to-end voltage variation of 10%. Longer runs may be used. Lengths are based on cable operating temperatures of 300°F. To complete your system the following accessories are recommended: (1) Termination kits for KE cable (2) control options, visit us online for a complete selection of controllers and thermostats. Ordering Example: KE8-120, quantity of 100, high temperature, constant wattage heating cable, 8 W/foot, 120 Vac. or Shop Online at omega.com SM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.