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New High Precision Square Shoulder Milling Tool

New High Precision Square Shoulder Milling Tool
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New High Precision Square Shoulder Milling Tool

Product catalog summary
Introduction of New PVD Grade for Turning
The document introduces a new PVD grade for turning, featuring a special layer structure with refractory metal element X. This coating enhances high-temperature performance and reduces friction, making it ideal for stainless steel and challenging materials. Key improvements include a 30% increase in wear resistance and a 60% improvement in tool life.

Cutting Tools for Small Parts Machining
Four types of cutting tools are introduced for small parts machining: front sweep, back sweep, cutting, and grooving tools. These tools provide stable performance for automatic processing, with enhanced chip handling and high processing efficiency.

New Cutting Tools for Heat-resistant Alloys
New cutting tools for heat-resistant alloys are presented, featuring a high red rigid carbide matrix and a new compact functional layer. These tools offer excellent wear and oxidation resistance, suitable for both rough and finishing machining.

Solid Carbide End Mill
A new series of solid carbide end mills is introduced, with diameters ranging from 1mm to 20mm. These end mills have a high-temperature and wear-resistant coating, suitable for various materials including steel and cast iron, enhancing tool life and performance.

High Precision Square Shoulder Milling Tool
New high precision square shoulder milling tools are introduced, featuring a wide cutting diameter range, high precision cutting edge design, and an inner cooling system, providing high perpendicularity and excellent surface quality.

Specifications and Parameters
- Milling Types: Slotting, Side Milling, Profiling Milling, End Milling.
- Workpiece Materials: NAK80 (HRC40), P20H (HRC36), S136H (HRC38~40), SKD11 (HRC61), 42CrMo.
- Cutting Parameters: Various spindle speeds and feed rates are specified for different tools and materials.
- Cooling Methods: Gas Cooling, Air Cooling, Internal Cooling (soap).

Tool Design and Features
- OMPX-4R and OMPX-2B series feature new coatings and substrates for improved heat and wear resistance.
- Curved edge design enhances edge strength and reduces cutting resistance.
- Special ball head clearance angle improves chip discharge.
- High-rigidity tool structure reduces vibration during processing.

Performance and Comparisons
- OMPX and OMHH series tools show superior wear resistance and longer service life compared to competitors.
- OMHH-4E-040 tool outperforms Company A and B products by approximately 45% in performance.
- ODP series drills feature AlCr-based coating for improved rub and heat resistance, and a new groove shape for reduced cutting resistance.

Applications and Recommendations
- Suitable for semi-finishing and finishing hardened steel and alloy steel below HRC52.
- High-speed finishing of workpieces with high-performance steel design.
- Efficient profiling processing of hardened steel with universal 2-edged ball end mills.
- Internal-external cooling drills are applicable for steel and iron processing, with improved drill strength and chip handling.

Test Results and Conclusions
- OMHH ball nose milling cutter life increased by more than 50% compared to competitors.
- Test tools demonstrate longer service life and better performance than foreign brands.
- Experimental data confirms superior performance of OMHH-4E-040 over competitors.
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Catalog excerpts

New High Precision Square Shoulder Milling Tool-1

Obligation Keeps E xcellence

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New High Precision Square Shoulder Milling Tool-2

Contents P01 New High Precision Square Shoulder Milling Tool P08 Cutting Tools for Small Parts Machining P10 New Cutting Tools for Heat-resistant Alloys P17 Solid Carbide End Mill

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New High Precision Square Shoulder Milling Tool-3

New High Precision Square Shoulder Milling Tool SDKT_ Tornadoseriessquareshouldermillingtools √Wide range Cutting diameter :φ40-φ200mm; √Positiverakefacedesigngivessmoothandlightcutting; NewHighPrecisionSquare ShoulderMillingTool √Under80mmdiametercutterloadedinnercoolingsystemthus improvecuttingtoollifetime; √Highprecisioncuttingedgedesigntoprovideultrahigh perpendicularityandexcellentsurfacequality; √Maximumcuttingdepthupto10mm. BXKT_ Beezeseriesmultiplefunctionsquareshouldermillingtools; √Suitableforavarietyofmillingprocessing √Microshapedesignofcuttingedgewithdrumshapemodication √maincuttingedgestructureadoptslargehelixangledesign...

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New High Precision Square Shoulder Milling Tool-4

New High Precision Square Shoulder Milling Tool New High Precision Square Shoulder Milling Tool workpiece name inner cooing system tool code mould base BXKT11T308PER-OM/SP9325 competitor: international famous brand work material Cutting condition Life time(h) high accuracy cutting edge international famous brand international famous brand indexablehead FM901F-M12-26-3-BX11 Insert BXKT11T308PER-OM/SP9325 Large volume insert pocket, easy to clear chips Applicationcase2:turboshellmilling workpiece name tool code competitor: international famous brand work material Cutting condition Life time(h)...

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New High Precision Square Shoulder Milling Tool-5

PVD stainless steel new grade for turning machining Impact resistance comparison TherefractoryXelementisdispersedintoAlTiN lattice, which signicantly improves the high temperatureperformanceofthecoating.Atthe s a m e t i m e , s p e c i a l s u r f a ce t r e a t m e n t i s a d o p t e d t o m a k e t h e c o a t i n g h a v e t h e characteristics of low friction coecient . Especially suitable for processing stainless steelandthematerialswhicharediculttobe processed. Coating structure Coating performance NewAlTiN/TiXNcomposite structuredesign Crackpropagationresistance andimproveimpact resistance...

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New High Precision Square Shoulder Milling Tool-6

Innovationhighlight2: Combination The stronger the combination between the lm layer and the substrate is, the more it can reduce the abnormal cracking, and improve the service life of the tool. workpiece material Cooling type Fluid cooling Cooling type workpiece material Cooling type Fluid cooling workpiece material

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New High Precision Square Shoulder Milling Tool-7

Cutting Tools for Small Parts Machining Cutting Tools for Small Parts Machining Back sweep tool Pictureand appearance Recommended range of processing Better chip handling capacity, suitable for small cutting depth, large feed processing conditions ABW15R4005 ABW15R4015 JU chipbreaker Sharp cutting edge small resistance can be used for slender shaft processing Longcuttingedge,themaximumcuttingdepthis4mm,highprocessing Parting and Grooving tools Grooving tools (TGF series) Wide chipbreaker can ensure smooth cutting Excellentchiphandlingcapabilitycanimprovetoollifeandchipperformance Recommended...

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New High Precision Square Shoulder Milling Tool-8

New Cutting Tools for Heat-resistant Alloys Professionalchipbreakerdesign Finishing New Cutting Tools for Heat-resistant Alloys Large front Angle three-dimensional groove design; Sharp edge, low cutting force; High effective working temperature and work hardening and other machining difficulties. -OSM Effectively control chip curling and discharge; Sharp edge, light cutting; Suitable cutting edge strength, extend cutting life. NewPVDantiwearcoatingtechnology Anti-wear, anti-viscosity and anti-oxidation lm structure, with very low friction coecient, Achieve low resistance and light cutting. Newdevelopmentofanewcompact...

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New High Precision Square Shoulder Milling Tool-9

New Cutting Tools for Heat-resistant Alloys New Cutting Tools for Heat-resistant Alloys Cuttingcase1 OP6115OP6215New Wearresistanceis2timesofprevious products,tomeetthehighandlowspeed processingneeds,excellentstability,the rstchoicebrand. OP6125New Excellentcollapseresistance,suitablefor rough,intermittentandotherbad unstableconditions. Strong continuous Light intermittent discontinuity Good normal bad 良好⼀般恶劣 OP6140New Hightoughnesswear-resistantmilling brand,suitableforS,M,Pclassrough millingprocessing,outstanding versatility. Insert: Foreignbrand Foreign brand Outstanding wearresistance Materials:...

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New High Precision Square Shoulder Milling Tool-10

New Cutting Tools for Heat-resistant Alloys New Cutting Tools for Heat-resistant Alloys wear value International famous brand workpiece number(Pcs) Cutting time

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New High Precision Square Shoulder Milling Tool-11

New Cutting Tools for Heat-resistant Alloys Solid Carbide End Mill International famous brand workpiece number(Pcs)

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New High Precision Square Shoulder Milling Tool-12

-OP6系列新牌号 整体硬质合⾦⼑具 Solid Carbide End Mill Solid Carbide End Mill OMPQ versatile end mill series Themainfeaturesofthegrade: Theoverallperformanceissuperior,anditcanbeappliedtoawiderangeofprocessing. Grade Hardness Tooldiameterrange1mm~20mm; Thenewlyupgradedchip-breakerdesignimprovesthestrength andrigidityoftheperipheraledge,andtheperformanceismore comprehensive,suitableforroughmachiningtonishmachining; ItissuitableforsteelandcastironmaterialsbelowHRC45. Theperipheraledgeisdesignedwithacurvedbacksurfacestructurethattakesbothedge strengthandwearresistanceintoaccount,improvingtoollife Chip-breaker...

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New High Precision Square Shoulder Milling Tool-13

Solid Carbide End Mill Solid Carbide End Mill Four-ute Square end coated carbide end mills Cutting application case N7500r/minF 2500mm/min AP 10mmAE 0.5mm CuttingMethod SidemillingCooling withcoolantliquid MachineTaiwanQuickJetM-1612 Workpieceinformation NAK8040°HRC Foreign brand linegraphforwearofcarbideendmill Pictureforworkpiece machining Flank wear on cutting edges wear down on cutting edges

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New High Precision Square Shoulder Milling Tool-14

Solid Carbide End Mill Solid Carbide End Mill OMPXseries-highperformance generalusecarbideendmiils DCrange 1mm~20mm Irregularhelixutesdesignhelp preventvibration Itisanhighperformancecarbideendmills whichissuitableforgeneralusematerialssteel、cast iron、stainlesssteel、Titaniumalloyroughingtonishing machiningandeveninhighfeed&deepcuttingdepth. 2、WearandheatresistantAlTiNcoatingsincreasetoollifeinawiderangeofprocessed materials. 3、Irregularhelixutesandangledesignpreventvibrationitcanbewidelyusedformachining castiron、mouldsteel、stainlesssteel、Titaniumalloyandotherdicultcuttingmaterialto preventvibrationwhichcontributestohigheciencymachininginhighfeed、highspeedand...

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