SLIP-IN CARTRIDGE INSERT VALVES & OPERATORS OILGEAR TOWLER, S.A. Entidad Zikuñaga, 62 20.120 HERNANI (Gipuzkoa) phone: (+34) 943 552 700 E-mail: [email protected]

INTRODUCTION & FEATURES IN BRIEF OPERATOR HEAD 350 bar service. Sizes from DIN 016 to DIN 100. Slip-in cartridge insert valves can provide the following functions: a) Check valve. b) Flow control. c) Pressure regulating. d) Directional control. e) Decompression control. f) Special combinations. A single cartridge can provide more than one function with proper operator circuiting. Cartridges of the same size but different ratios are interchangeable. Cartridges are small, compact and handle high flow rates. Individual cartridges can be sized to satisfy circuit flow rates. Different size cartridges...

OPERATION OF SLIP-IN CARTRIDGE INSERT VALVES Figure 4. port A area(A A) is unity (1.0), effective Pot B area (AB) is zero. Therefore, top plunger area AW is 1 + 0 = 1. Ratio of this valve plunger is expressed as 1:1. Figure 5. port A area(A A) is unity (1.0), effective Pot B area (AB) is half of port A area (0.5). Therefore, top plunger area A W is 1.0 + 0.5 = 1.5. Ratio of this valve plunger is expressed as 1:1.5. PILOT CONTROL PRESSURE PLUS SPRING FORCE ACTS ON FULL AREA AW. Figure 6. port A area(A A) is unity (1.0), effective Pot B area (AB) is same as port A area (1.0). Therefore, top plunger...

CARTRIDGE SPECIFICATIONS Flow (l/min) Flow (l/min) Type PE - A (not progressive) 080 / 100 Flow (l/min) Flow (l/min) Type SE - A 1.5 / 2.0 (not progressive) 040 / 050 / 063 Flow (l/min) Flow (l/min)

CARTRIDGE SPECIFICATIONS Flow (l/min) Flow (l/min) Flow (l/min)

HOW TO ORDER SLIP- IN CARTRIDGE INSERT ASSEMBLIES Explanation Example: Application S = Standard 350 bar service Z = Special, write out description L = Pressure reducer function P = Relief valve function Omit = Standard E = Piston with seals O-ring material P = Perbunan (std.) V = Viton (std. in PE cartridges) Design E = Standard cartridge insert valve per DIN 24342 standards Spring number See table Choke (Only for S application) Omit = Without choke (std.) W = With choke Plunger Area Ratios (See page 3) 1.0= 1:1 1.5= 1:1.5 2.0= 1:2 0.94=0.94:1 (Only SE type) Omit = type L Note: Cartridges PE...

DIMENSION FOR INSERTING CARTRIDGE VALVE A NOTES: -Pilot valve may exceed B1 & B2 dimensions. -The location of working port B (D4) may be anywhere within the location of T1T5 as long as the minimum shoulder length T9 is maintained. The center line of working port B may be arranged at other angles than 90º with respect to D1 -The depth and angles of the pilot connections are arranged by the function and location of the valves in the manifold. (D7) T3 -Recommended thread engagement for ferrous materials (T6 y T11). INSTALLATION DIMENSIONS PER DIN 24 342-C & N.F.P.A. M/2 PORT A: WORKING PORT PORT...

ACCESSORIES – Spacers Spacers types: Spacers for PE cartridges (K6) Spacers for SE standard cartridges (K7) Spacers for SE sealed cartridges (K8) Spacers codes and seal kits: K6 type. (PE cartridges) Size 016 025 032 040 050 063 080 100 Seal kit code Perbunan Viton (Std) K7 type. (SE cartridges) LENGTH 060 Seal kit code Perbunan Viton (Std) K8 type. (SE sealed cartridges) LENGTH 060 Seal kit code Perbunan Viton (Std)

ACCESSORIES – Seal kit SE/PE cartridges seal kit. Size 016 025 032 040 050 063 080 100 Seal kit code Perbunan Perbunan (Std) (Std) 7702000228 Seal kit code Perbunan Perbunan (Std) (Std) 7702000562 PE sealed cartridges seal kit. Seal kit code Perbunan Perbunan (Std) (Std) ACCESSORIES – Springs SE cartridges spring Spring type Size Spring type Spring type Ref. Code

STANDARD OPERATORS Plain operator Operator with stroke limiter Operator for use with pilot valve Operator with stroke limiter for use with pilot valve Operator with dual checks for use with pilot valve Operator with dual checks and stroke limiter for use with pilot valve Operator with pressure limiter (Sizes 016 thru 063) Operator with pressure limiter for use with pilot valve (Sizes 016 thru 063) Operator for Sandwich pressure limiter for use with pilot valve (Sizes 016 thru 063) Operator with suttle check valve for use with pilot valve (Sizes 016 thru 063) Operator with pressure limiter for...

Seal Kit Operator codes 016 S-A S-B S-C S-D S-E S-F S-G S-H S-K S-L S-M P-G P-H

HOW TO ORDER OPERATORS Explanation S / Pressure Omit = Without pressure limiter 07 = 5 - 100 bar 20 = 5 – 200 bar 35 = 5 - 350 bar 50 = 5 – 630 bar Operator Head S = Standard P = Relief valve function Seals P = Buna – N (std.) V = Viton Operator A, B, C, D, E, F, G, H, K, L, M (See page ?) 01 Series X (Last version will be delivered) Pilot Valve Mounting 00 = No pilot valve = Mounting surface (CETOP 03) available for sizes 016 thru 050. Arranged for N.O. pilot valve function = Mounting surface (CETOP 05) available for sizes 063 thru 100. Arranged for N.O. pilot valve function = Mounting surface...

PLAIN OPERATOR-TYPE “A” NOTE: INSTALLING ORIFICE IN PORT “W” WILL CONTROL CARTRIDGE PLUNGER SHIFTING RATE. External pilot: Can be used to connect area Aw to one of the working ports (A or B). GRAPHIC SYM BOL OPERATOR HEAD SHOWN PORT M ¼”G TEST STATION FOR SIZES 040, 050, AND 063 ONLY PORT M ¼”G TEST STATION FOR SIZES 016, 025 AND 032 ONLY Installation Dimensions for Type “A” Plain Operator Cartridge Insert PORT M ¼”G TEST STATION Installation Dimensions for Type “A” Plain Operator for use with size 80 & 100 Cartridge Insert Valves. VALVE SIZE

OPERATOR W/STROKE LIMITER-TYPE “B” And adjustment screw limits the travel of a floating pin which in turn limits the amount the plunger can open. Thus, it results in (adjustable) throttling of flow through the insert valve. For fine adjustment, it is suggested a cartridge plunger with a cushion nose be used. It is suggested the adjustment screw be cut off at a length corresponding to minimum derived flow to prevent accidentally locking the valve in the closed position. INSTALLING ORIFICE IN PORT “W” WILL CONTROL CARTRIDGE PLUNGER SHIFTING GRAPHIC SYMBOL OPERATOR HEAD SHOWN WITH INSERT VALVE....