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OILES Slide Shifters & Guide Units

OILES Slide Shifters & Guide Units
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OILES Slide Shifters & Guide Units

Product catalog summary
Overview: The document provides an in-depth analysis of Oiles air bearings, focusing on the cost reduction benefits and technical specifications of their porous restrictor technology. It covers cost savings, technical workflows, and product specifications for slide shifters and guide units.
Cost Reduction: Oiles air bearings feature a porous restrictor that reduces air consumption, cutting running costs to approximately one-fourth compared to traditional restrictors. A cost calculation formula is provided, considering factors like operating time, equipment number, flow rate, and air cost.
Technical Workflow: The workflow includes stages such as product introduction, design and technical proposals, pre-shipment inspection, and performance verification. Oiles offers demo products and custom manufacturing to cater to specific customer needs.
Product Specifications: Detailed specifications for slide shifters and guide units are provided, including static and dynamic loads, velocities, and lubrication conditions. Information on component parts and materials is also included.
Design and Usage Notes: Design notes for SE type slide shifters emphasize proper load application and potential displacement. Guidelines for setting driving force and calculating service life are also provided.
Tables and Diagrams: The document includes tables and diagrams showing product dimensions, component parts, and technical specifications, highlighting allowable loads, moments, velocities, and installation guidelines.
Guide Units Overview: The document details the Oiles 500 Guide Units BT Type with Pilot, focusing on features, allowable loads, moments, and installation instructions. It includes information on metal scrapers, stoppers, and dust seals, along with durability test data and malfunction prevention recommendations.
Specifications: Guide units are designed for high durability and rigidity, with specifications for static and dynamic loads and moments for various configurations.
Components: Optional components like metal scrapers and stoppers are detailed, with metal scrapers removing debris without damage and stoppers maintaining positioning accuracy.
Installation Guidelines: Instructions for using BGS-compatible guide shafts and positioning units with mounting flanges are provided, emphasizing periodic lubrication for performance maintenance.
Durability and Testing: Durability test data includes wear amounts, friction coefficients, and temperature ranges, stressing the importance of load factors and environmental conditions in service life calculations.
Preventing Malfunctioning: Recommendations include maintaining drive source position ratios and installation base accuracy, with advice on adjusting parallelism and synchronizing drive sources.
Service Life Calculation: A formula for calculating service life considers factors like friction coefficient, allowable wear, and load conditions, emphasizing its importance in design.
Technical Information of Slide Shifters:
1. Lubrication and Factors: Lubrication enhances performance in high-speed operations, with the lubrication factor varying based on frequency.
2. Contact and Velocity Factors: Contact factor affects load distribution, while velocity factor compensates for speed conditions.
3. Environmental Factor: Accounts for temperature and foreign matter, with lubrication necessary above 100˚C.
4. Load Calculation: Load calculations determine the load on each table using specific formulas.
5. Driving Force Calculation: Driving force is calculated using a formula involving friction coefficients and other factors.
6. Service Life Calculation: Service life is calculated using a formula considering wear, friction, stroke, and load factors.
7. Example Calculations: Examples ensure selected tables meet load and service life specifications.
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Catalog excerpts

OILES Slide Shifters & Guide Units-1

Slide Shifters・Guide Units / Technical Information Corporate Profile Technical Information Slide Shifter Metallic Bearing Multi-layer Bearing Plastic Bearing Product Information Selection Guide Running cost reduction Oiles air bearings have a unique porous restrictor that reduces air comsumption and reduces running cost. ■Cost calculation Running cost of air supply =operating time(h)×number of equipment(pc)×flow rate(m3/h)×air cost(¥/m3) Operating time : 480,000min/year (8,000/year) Flow rate : Porous 1.6L/min Inherent-orifice 6.5L/min Number of pad : 10pc Air cost* : ¥0.002/L Flow rate Comparative test result (Internal experiment) L/min 7 6 5 4 3 2 1 0 *Reference value. Approx. 1/4 reduction. Inherent-orifice restrictor Porous restrictor Slide Shifters S Type ……………………………………………… SE Type …………………………………………… BA Type (BTCA) ………………………………… BA Type (BTSA) ………………………………… BC Type …………………………………………… BF Type …………………………………………… Oiles Guide Shafts …………………………… BTU Type ………………………………………… Guide Units Oiles 500 Guide Units BK Type …………… Oiles 500 Guide Units BT Type …………… Technical Information Durability Test Data …………………………… To Prevent Malfunctioning ………………… How to Set Driving Force …………………… How to Calculate Service Life ……………… Calculation Examples of Four Erecting Dual-Axis Tables (S Type) … Calculation Examples of Four Lengthwise Vertical Dual-Axis Tables (BF Type) … Result Porous restrictor Inherent-orifice restrictor Support In order to ensure that you can use Oiles air bearings with peace of mind, we provide all kinds of support, from hearing issues to setting goals, technical proposals, performance verification, and delivery. ■Workflow Introduction of products (Rental demo product is available) Hearing issues and setting goals Design proposal (Air bearings) Technical proposal (mating and related parts) We have demo products available for rent. If is a simple test, you can try is on the demo products. Oiles air bearings are manufactured to customer specifications. We can propose dimensions, shapes, and performance that meet your needs. We also make design proposals for units including per

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OILES Slide Shifters & Guide Units-2

Service Range ■ Static allowable load: Allowable load when a load is applied at a stationary condition or at quite low speed near stopping (not more than 0.0017 m/s [0.1 m/min.]) ■ Dynamic allowable load: Allowable load in the condition with sliding speed of 1.0 m/s {60 m/min) or less. ■ Do not use STC20 in lateral or hanging position. Component Parts 'Accuracy ^ About the shift table • STC20 has Oiles metal joined to FCD450. • STC28, STF28, 38 and 48 have been treated with a zinc phosphate coating for rustproofing (dyed black). ^The value of moment direction when 2 table in 1 rail is a reference...

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OILES Slide Shifters & Guide Units-3

Technical Product Corporate Profile Information Air Bearings Metallic Bearing Multi-layer Bearing Plastic Bearing Information Selection Guide STC/STF GR Oiles Slide Shifter S Type Shift Tables Custom-made Guide Rails ■STC20 ■STC28 • Product IdentificationGR Width - i Length • Product IdentificationSTC Flange type (e.g.) When the Flange type rail width is 28mm. STF28 •Select the number of mounting holes of the longer rail shown above if the required length is shorter than the listed L. For dimensions not shown above, select the special-dimension guide rail that accommodates the necessary dimension...

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OILES Slide Shifters & Guide Units-4

STE/STFE GRE Service Range Allowable Load ■ Static allowable load: Allowable load when a load is applied at a stationary condition or at quite low speed near stopping (not more than 0.0017 m/s [0.1 m/min.]) ■ Dynamic allowable load: Allowable load in the condition with sliding speed of 1.0 m/s {60 m/min) or less. ■ Do not use STC20 in lateral or hanging condition. Allowable Velocity Component Parts 'Accuracy ■ STE20 Compact type ■ STE28 Compact type Lubrication conditions ^Greasing is needed if the stroke is 1 meter or more or the allowable wear amount is small. Operating resistance Part No....

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OILES Slide Shifters & Guide Units-5

Technical Product Corporate Profile Information Air Bearings Metallic Bearing Multi-layer Bearing Plastic Bearing Information Selection Guide STE/STFE GRE Oiles Slide Shifter SE Type Shift Tables Custom-made Guide Rails ■ STE20 Compact type ■ STE28 Compact type • Product Identification • Product Identification GREgggghj - length Specify by Part No. (e.g.) When the width is 20mm and the length is 450mm. Specify by STFE28 ■ STFE28 Flange type TW__ 4-Di value is a reference value. • Select the proper mounting pitch P shown in the right table according to the series. • The end dimension A is the...

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OILES Slide Shifters & Guide Units-6

Technical Product Corporate Profile Information Air Bearings Metallic Bearing Multi-layer Bearing Plastic Bearing Information Selection Guide Optional Parts Applicable to S and SE Types Bellows exclusive for slide shifters The S and SE types incorporate Oiles bearings on the sliding surfaces and have superior foreign matter resistance. It is recommended to use the exclusive bellows if higher resistance is required. A heat-resistant bellows is also available. Product Identification for Exclusive Bellows for Slide Shifters Acaution ■ Flexible Bellows Component Parts for Bellows Exclusive for Slide...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.