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WFH Series

WFH Series

WFH Series

Product catalog summary
Overview: The document provides technical specifications and guidelines for the WFH Series Aluminum Housed Wirewound Power Resistors by Ohmite. These resistors are designed for high power applications with ratings from 90W to 330W and feature a low profile and superior thermal transfer characteristics.
Specifications:
  • Power Rating: 90W to 330W at 40°C base plate temperature.
  • Resistance Tolerance: ±5%, ±10%.
  • Temperature Coefficients: Normal: 50ppm - 150ppm; Low ohmic values: 400ppm.
  • Dielectric Strength: 2500 VAC peak.
  • Working Voltage: 1200 VAC.
  • Test Voltage: 6000 VAC.
  • Insulation: Silicone Rubber & Mica, UL-recognized to 220°C, can endure up to 300°C for short periods.
  • Minimum Storage & Operating Temperature: -40°C.
Thermal Management:
  • Thermal resistance values are provided for different measuring points (RTH1, RTH2, RTH3, RTH4) for each resistor type (WFH90, WFH160, WFH230, WFH330).
  • Proper heatsinking is essential to maintain the maximum base plate temperature within specified limits.
  • Temperature monitoring should be done using a thermocouple attached to the base plate.
Design Information:
  • Equations are provided for calculating the maximum temperature (TMAX) based on the thermal resistance and ambient conditions.
  • Guidelines for mounting with and without a heat sink are included to ensure TMAX remains below 220°C for reliability and longevity.
Features:
  • Available with solder lug, wire, and "Fast-on" amp terminations.
  • Custom wire lengths and multiple resistors in one profile are possible.
Ordering Information: Standard part numbers are listed for various configurations, indicating terminal type, tolerance, wattage, and resistance values.
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Catalog excerpts

WFH Series-1

Aluminum Housed Wirewound Power Ohmite’s new flat core winding technology allows for wirewound heatsinkable resistors affording a very low profile, and superior thermal transfer characteristics when compared to conventional aluminum housed wirewound resistors. Close mounting of heat sensitive components is possible due to only a slight rise of the temperature on the aluminum profile. No heat sink compound is required because of large mounting surface. • Solder lug, wire, and “Fast-on” amp terminations • Multiple resistors in one profile possible • Custom wire lengths available *at 40°C base plate temperature Power Dissipation Power rating 90W-330W Resistance ±5%, ±10% tolerance Dielectric 2500 VAC peak strength Temperature Normal: 50ppm - 150ppm Coefficients Low ohmic values: 400ppm Test voltage 6000 VAC Lead wire (wire terminal version only): XLPE, 600V, 125C, 18 AWG stranded Insulation Silicone Rubber & Mica. The Silicone is UL-recognised (UL 94 HB) to a working temperature of 220°C. Temperatures of up to 300°C can be endured for shorter periods. This may however cause an expansion of the silicone rubber with a possibility of reducing the dielectric strength. Min. Storage & -40˚C Operating Temp. This graph shows the maximum wattage rating for each possible resistor of standard size corresponding to the heat sink temperature. It is assumed that all resistors are equally loaded. 80° 100° 120° Heat Sink Temperature, °C Thermal Resistances Thermal Resistance (°C/W) between different measuring points resistor surface to heat sink aluminum housing to heat sink wire to aluminum housing THIS PRODUCT IS DESIGNED FOR USE WITH PROPER HEATSINKING. Maximum base plate temperature of the resistor must be monitored and kept within specified limits to establish the power rating. Best technique is to attach a thermocouple to the side of the base plate of the resistor. Temperature of plastic housing or heat sink cannot be used to establish rating of the resistor.

 Open the catalog to page 1
WFH Series-2

Aluminum Housed Wirewound Power d e s i g n i nfo r m a t i on The following equations are applied in the dimensioning of the resistors at stationary load. If more information is required please consult Ohmite. It is assumed that the air around the resistors is stationary (worst case). See ohmite.com for more examples. 1. WFH is mounted on a heat sink: A. The thermal resistance RTH of the heat sink is known, T = WMAX x (RTH4 + RTH) Check that: TMAX = WMAX x (RTH + RTH3 + RTH1) + TAMB <220°C B. The Temperature of the Heat Sink is known, T = WMAX x RTH4 + TH Check that: TMAX = WMAX x (RTH1 + RTH3)...

 Open the catalog to page 2

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