Tooling Components
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Ohio Tool Works Tooling Catalog

Unmatched Quality & Precision To Our Valued Customers, Welcome and thank you for taking a moment to review the Ohio Tool Works Tooling Catalog. We hope you’ll find this Catalog to be a useful and efficient way to explore OTW’s complete line up of medium and heavy duty honing tools – unmatched for their design, quality, and precision. As you’ll see, OTW’s honing tools span the full range of applications, diameters, lengths, configurations, and abrasives types and can be supplied in a variety of packages to meet your specific needs, including: Standard & Custom OTW Tooling Assemblies Standard...

Ohio Tool Works Tool Assembly Legend OTW – 3.0 – 5 38 8-1341 Shank Size, Other Data Length of Abrasives (Inches) Width of Abrasives (Inches) Number of Abrasives in Tool Tool Diameter Ohio Tool Works Corporation

Call Us 419.281.3700 Slotted Tool Bodies Available as Assembly & Bodies

Call Us 419.281.3700 Slotted Tool Bodies Available as Assembly & Body Only

Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only

Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only

Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only * Non-Standard Special Order Tools

Stoneholders: See page 20 (14” thru 22”) 3/8” x 3/8” x 6” (6) set HD Modular Tooling • 5677 Hub Assembly 14/26” (2 1/4” Shank) • 5676 Hub Assembly 14/26” (3” Shank) Part # Description Range

Call Us 419.281.3700 Medium Duty Stoneholders Tool Size

Call Us 419.281.3700 Medium Duty Stoneholders Tool Size

Call Us 419.281.3700 Tandem Stoneholders Tool Size *Tandem Stoneholders 6” thru 9” have the same range with 1” larger increments.

Call Us 419.281.3700 Large Modular Tool Tandem Stoneholders Abrasives: Two (2) V2” x V2” x 6” tandem in line Note: Each tool add 3.0” for the next tools range

Tool Size Tool Size Drive Screw - Pilot Dimensions

Tool Size

Call Us 419.281.3700 Tooling Components 9-Spindle Nuts

Tooling Components

Standard Feed Screws Feed Screw Square Extension Feed Nut Snap Ring Roll Pins

MPS Drive Adapter OTW7947 MPS Drive Adapter Assembly Specify universal block or rigid

23-Adjusting Head GearsIdler Utilization

12 ea. Minimum order on springs.

OTW-2508 Heavy Duty Chain Type Fixtures • Includes OTW-1664 60-3 chain clamps • Includes 11’ OTW-100048 60-3 cottered chain OTW-2509 Heavy Duty Chain Type Fixtures • Includes OTW-1667 60-6 chain clamps • Includes 11’ OTW-100049 60-6 cottered chain Fixture Components Chain Clamps: • OTW-1664 60-3 Chain Clamps • OTW-1667 60-6 Chain Clamps Cottered Chain: • OTW-100048 60-3 Cottered Chain • OTW-100049 60-6 Cottered Chain Replacement Fingers: • OTW-1666 60-3 • OTW-1669 60-6

Call Us 419.281.3700 OTW Honing Coolants 55 gal. Pre-Mixed Honing Oil 275 gal. Tote Pre-Mixed Honing Oil 55 gal. 50/50 Blend Pre-Mixed 50/50 Blend Tote Pre-Mixed Honing Oil 5 gal. Coolant Additive Provided with assembly and disassembly instructions.

5. Operational & Troubleshooting Guides

Aluminum Oxide 110-130 SFPM CBN/Diamond: 200-250 SFPM Surface Speed in FPM 85 90 95 100 110 120 130 140 150 160 170 180 190 200 250

Honing Reactions RPM-Reciprocation-Feed Pressure Increase RPM 1. Makes abrasives act harder 2. Will obtain finer finish 3. Abrasive will stop cutting if increase too much Increase Reciprocation 1. Makes abrasives act softer 2. Will obtain courser finish 3. Will decrease abrasive life Decrease Reciprocation Abrasive will act harder Will give finer surface finish Will decrease a abrasive’s ability to stay sharp and not glaze Will remove stock slower if too slow Decrease Feed Pressure 1. Will cause abrasives to act harder 2. Will decrease a abrasives ability to Stay sharp and not glaze...

Spindle speeds are decided by the following factors: Material Steel Steel Cast Iron Cast Iron Hardness Mild Hardened Mild Hardened Surface Feet per Minute 120-150 80-100 160-180 90-110 Surface Feet Conversion: See Chart Increase RPM = Abrasive act Harder, finish is finer Decrease RPM = Abrasives act Softer, finish is courser Reciprocation: 60-90 Feet per minute Increase Reciprocation = Abrasives act Softer, finish is rougher Decrease Reciprocation = Abrasives act Harder, finish is fine

Honing Trouble Shooting Condition Correction in order of Importance Abrasive glazing………………………………2-3-5-15-13-18-11 Abrasive loading………………………………2-3-15-7-17-19-11 Abrasive galling……………………………….2-3-7-15-9-17-19-24-11 Finish too rough……………………………….1-4-6-17-16-7-12 Finish too smooth……………………………..2-3-5-18-15-8-13 Excessive abrasive usage……………………...1-4-6-16-7 Tapered stone wear……………………………14-22-21-16 Slow stock removal……………………………5-3-2-8-11-15-18 Excessive part heat…………………………….10-6-8-11-24-15-20 Part out of roundness…………………………..6-2-3-12-14-15-25 Part bell mouth/taper…………………………..26-12-14-25 Part not...