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Tooling Components
Tooling Components
Ohio Tool Works (OTW) offers a comprehensive catalog of medium and heavy-duty honing tools, known for their precision and quality. The catalog addresses various applications and machine brands, providing solutions for different diameters, lengths, configurations, and abrasive types.
Tooling Assemblies
This section describes various tooling assemblies, including slotted and flanged tool bodies, modular tooling, and stoneholders. Each tool is detailed by model number, shank size, body type, and abrasive size.
Tooling Components
Details on components such as expander pins, plates, universal blocks, drive screws, and pins are provided. Specifications for drive shanks, ring nuts, cones, spindle nuts, and other essential components are included.
Coolants & Accessories
OTW offers honing coolants and adhesives, including conventional abrasive adhesive and superabrasive epoxy, to enhance tool performance and longevity.
OTW Honing Machines
Information on OTW honing machines, including models OTW-1000, OTW-3000, OTW-5000, and OTW-9000, is provided, each designed for specific honing needs.
Operational & Troubleshooting Guides
This section includes a speed conversion chart, honing reactions, spindle speed guidelines, and troubleshooting tips to optimize operations and address common issues.
Conclusion
Ohio Tool Works emphasizes quality and precision, offering standard and custom tooling solutions backed by extensive expertise and customer support.
1. Drive Screws and Pilot Dimensions:
Drive screws are listed with specific dimensions, essential for precise operations.
2. Tool Sizes and Part Numbers:
A comprehensive list of tool sizes and corresponding part numbers is provided for identifying correct components.
3. Cones and Cone Rod Components:
Details on cone sizes and part numbers are included, indicating their use across different tool sizes.
4. Driveshaft Assemblies and Sockets:
Information on driveshaft assemblies, including socket sizes and part numbers, ensures compatibility and proper assembly.
5. Spindle Nuts, Drive Keys, and Split Collars:
Specifications for these components are outlined, highlighting dimensions and part numbers.
6. Honing Machines and Coolants:
Details on honing machines, specifications, and coolants are provided for maintenance and operation.
7. Fixture Components:
Includes details on heavy-duty chain type fixtures and components like chain clamps.
8. Additional Components:
Sections on adjusting head gears, retaining springs, and other components provide a complete overview.
Specifications and options for OTW's horizontal and vertical honing machines are detailed.
OTW-3000 Series:
Models feature stroke lengths of 14’, 26’, and 36’, with a 25 HP spindle and 460 V power supply. Options include rotary feed systems and high-speed spindles.
OTW-5000 Series:
Models range from 14’ to 42’ stroke lengths, with a 50 HP spindle and 460 V power supply. Options include dual feed pressure systems.
OTW-9000 Series:
Vertical machines with 5 HP spindle drive and standard feed, offering higher HP spindle drives and hydraulic fixtures.
Operational Guidelines:
Spindle speed and reciprocation rates are crucial for surface finishes and material removal. Adjustments affect abrasiveness and finish quality.
Troubleshooting Guide:
Corrective actions for issues like abrasive glazing and excessive heat include adjusting spindle RPM and feed rates.
Speed Conversion Chart:
Converts surface feet per minute to revolutions per minute based on bore diameter.
Contact Information:
Contact details for Ohio Tool Works are provided for inquiries.
Catalog excerpts
Ohio Tool Works Tooling Catalog
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Unmatched Quality & Precision To Our Valued Customers, Welcome and thank you for taking a moment to review the Ohio Tool Works Tooling Catalog. We hope you’ll find this Catalog to be a useful and efficient way to explore OTW’s complete line up of medium and heavy duty honing tools – unmatched for their design, quality, and precision. As you’ll see, OTW’s honing tools span the full range of applications, diameters, lengths, configurations, and abrasives types and can be supplied in a variety of packages to meet your specific needs, including: Standard & Custom OTW Tooling Assemblies Standard &...
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Ohio Tool Works Tool Assembly Legend OTW – 3.0 – 5 38 8-1341 Shank Size, Other Data Length of Abrasives (Inches) Width of Abrasives (Inches) Number of Abrasives in Tool Tool Diameter Ohio Tool Works Corporation
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Call Us 419.281.3700 Slotted Tool Bodies Available as Assembly & Bodies
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Call Us 419.281.3700 Slotted Tool Bodies Available as Assembly & Body Only
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Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only
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Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only
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Call Us 419.281.3700 Flanged Tool Bodies Available as Assembly & Body Only * Non-Standard Special Order Tools
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Stoneholders: See page 20 (14” thru 22”) 3/8” x 3/8” x 6” (6) set HD Modular Tooling • 5677 Hub Assembly 14/26” (2 1/4” Shank) • 5676 Hub Assembly 14/26” (3” Shank) Part # Description Range
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Call Us 419.281.3700 Medium Duty Stoneholders Tool Size
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Call Us 419.281.3700 Medium Duty Stoneholders Tool Size
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Call Us 419.281.3700 Tandem Stoneholders Tool Size *Tandem Stoneholders 6” thru 9” have the same range with 1” larger increments.
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Call Us 419.281.3700 Large Modular Tool Tandem Stoneholders Abrasives: Two (2) V2” x V2” x 6” tandem in line Note: Each tool add 3.0” for the next tools range
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Tool Size Tool Size Drive Screw - Pilot Dimensions
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Tool Size
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Call Us 419.281.3700 Tooling Components 9-Spindle Nuts
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Tooling Components
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Standard Feed Screws Feed Screw Square Extension Feed Nut Snap Ring Roll Pins
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MPS Drive Adapter OTW7947 MPS Drive Adapter Assembly Specify universal block or rigid
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23-Adjusting Head GearsIdler Utilization
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12 ea. Minimum order on springs.
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OTW-2508 Heavy Duty Chain Type Fixtures • Includes OTW-1664 60-3 chain clamps • Includes 11’ OTW-100048 60-3 cottered chain OTW-2509 Heavy Duty Chain Type Fixtures • Includes OTW-1667 60-6 chain clamps • Includes 11’ OTW-100049 60-6 cottered chain Fixture Components Chain Clamps: • OTW-1664 60-3 Chain Clamps • OTW-1667 60-6 Chain Clamps Cottered Chain: • OTW-100048 60-3 Cottered Chain • OTW-100049 60-6 Cottered Chain Replacement Fingers: • OTW-1666 60-3 • OTW-1669 60-6
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Call Us 419.281.3700 OTW Honing Coolants 55 gal. Pre-Mixed Honing Oil 275 gal. Tote Pre-Mixed Honing Oil 55 gal. 50/50 Blend Pre-Mixed 50/50 Blend Tote Pre-Mixed Honing Oil 5 gal. Coolant Additive Provided with assembly and disassembly instructions.
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5. Operational & Troubleshooting Guides
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Aluminum Oxide 110-130 SFPM CBN/Diamond: 200-250 SFPM Surface Speed in FPM 85 90 95 100 110 120 130 140 150 160 170 180 190 200 250
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Honing Reactions RPM-Reciprocation-Feed Pressure Increase RPM 1. Makes abrasives act harder 2. Will obtain finer finish 3. Abrasive will stop cutting if increase too much Increase Reciprocation 1. Makes abrasives act softer 2. Will obtain courser finish 3. Will decrease abrasive life Decrease Reciprocation Abrasive will act harder Will give finer surface finish Will decrease a abrasive’s ability to stay sharp and not glaze Will remove stock slower if too slow Decrease Feed Pressure 1. Will cause abrasives to act harder 2. Will decrease a abrasives ability to Stay sharp and not glaze Increase...
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Spindle speeds are decided by the following factors: Material Steel Steel Cast Iron Cast Iron Hardness Mild Hardened Mild Hardened Surface Feet per Minute 120-150 80-100 160-180 90-110 Surface Feet Conversion: See Chart Increase RPM = Abrasive act Harder, finish is finer Decrease RPM = Abrasives act Softer, finish is courser Reciprocation: 60-90 Feet per minute Increase Reciprocation = Abrasives act Softer, finish is rougher Decrease Reciprocation = Abrasives act Harder, finish is fine
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Honing Trouble Shooting Condition Correction in order of Importance Abrasive glazing………………………………2-3-5-15-13-18-11 Abrasive loading………………………………2-3-15-7-17-19-11 Abrasive galling……………………………….2-3-7-15-9-17-19-24-11 Finish too rough……………………………….1-4-6-17-16-7-12 Finish too smooth……………………………..2-3-5-18-15-8-13 Excessive abrasive usage……………………...1-4-6-16-7 Tapered stone wear……………………………14-22-21-16 Slow stock removal……………………………5-3-2-8-11-15-18 Excessive part heat…………………………….10-6-8-11-24-15-20 Part out of roundness…………………………..6-2-3-12-14-15-25 Part bell mouth/taper…………………………..26-12-14-25 Part not axially...
Open the catalog to page 52All Ohio Tool Works catalogs and technical brochures
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HONING ABRASIVES CATALOG20 Pages
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Honing Equipment Catalog14 Pages
Ohio Tool Works Tooling Catalog32 Pages
