STANDARD TUBE HONING PRODUCTS CATALOG
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STANDARD TUBE HONING PRODUCTS CATALOG Honing Tools and Accessories for All Major Brands of Honing Equipment

TABLE OF CONTENTS INTRODUCTION TOOLING OVERVIEW TOOLING ASSEMBLIES TOOLING COMPONENTS COOLANTS ABRASIVES OPERATIONAL INFORMATION TROUBLE SHOOTING GUIDE MORE FROM OHIO TOOL WORKS To Our Valued Customers Welcome and thank you for taking a moment to review the Ohio Tool Works Tooling Catalog. We hope you'll find this Catalog to be a useful and efficient way to explore OTW's complete line up of medium and heavy duty honing tools -unmatched for their design, quality, and precision. As you'll see, OTW's honing tools span the full range of applications, diameters, lengths, configurations, and...

we are proud to provide our customers with superior tooling solutions - whether fixtured to Ohio Tool Works equipment or any other major brand including Sunnen, Barnes, General Hone, and more. All of OTW's honing tools are designed and manufactured - with uncompromising care - at our 80,000 sq. ft. plant in Ashland, Ohio. The result is clear: Ohio Tool Works honing tools consistently outperform our competitors in terms of precision and tool life. As you explore OTW's Tooling Catalog, please do not hesitate to give us a call if you have any questions. We look forward to providing you the...

Modell Number Shankl Size! Body Typel Abrasive Size HD Tool Assemblies OTW-.750-3184-0000 Integral Driveshaft Standard Tooling Catalog | 4

5 |Standard Tooling Catalog

Modell Number Shankl Size! Body Typel Abrasive Size! Standard Tooling Catalog | 6

Modell Number 7 | Standard Tooling Catalog www.ohiotoolworks.com

Flanged Tool Bodies Available as Assembly & Bodies Standard Tooling Catalog | 8

Select Shank Size: 5677 Hub Assembly 14/26” (2 1/4” Shank) 5676 Hub Assembly 14/26” (3” Shank) Select Diameter Range: Description Ring Kit 14/15” Ring Kit 16/17” Ring Kit 18/19” Ring Kit 20/21” Ring Kit 22/23” Ring Kit 24/25” Ring Kit 26-28 Ring Kit 29-31” Ring Kit 32-34” Ring Kit 35-37” Ring Kit 38-40” 9 | Standard Tooling Catalog

Modell Number Shankl Size! Body Typel Abrasive Size MD Tool Assemblies OTW-.750-3184-0000 Integral Driveshaft Standard Tooling Catalog | 10

Model! Number 11 | Standard Tooling Catalog

Modell Number Shankl Size! Body Typel Abrasive Size! Standard Tooling Catalog | 12

MD Modular Tooling Expandable Hone Tooling 7265 Hub Assembly Part # 7266 7267 7268 7687 Description Ring Kit 8”/9” Ring Kit 10”/11” Ring Kit 12”/13” Ring Kit 14”/15” Description Ring Kit 14”/15” Ring Kit 16”/17” Ring Kit 18”/19” Ring Kit 20”/21”

Tool] Size|

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Tool] Size| Standard Tooling Catalog | 16

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Tooll Size *Tandem Stone holders 6” thru 9” have the same range with 1” larger increments. Standard Tooling Catalog | 18

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Tooling Components Drive Shanks Ring Nuts Tooll Size

Universal Blocks Drive Screws/Pins Tooll OTWI SPC Sizel Part Numberl #l Drive Screw — Pilot Dimensions 1585 .250” x .41” long 21 | Standard Tooling Catalog

Tooling Components Expander Pins Cones ^Expander Plates also available upon request Tool Size!

Tooll Size| * l” thru 1 3/” utilize a one piece cone rod with no link 23 | Standard Tooling Catalog www.ohiotoolworks.com

Drive Keys Key Sleeves Tooling Components Socket I.D.I Retaining Springs Drive Key Dimensions (W x H x L) Spring Dimensions! 12 ea. Minimum order on springs

*To order, please contact your OTW representative 25 | Standard Tooling Catalog

Standard Machine Overview Spindle Power Drive Type Stroke Power Drive Type Feed System ID Capacity* OD Capacity* Tooling Type (ref. OTW Tooling Catalog) Max Stock Removal** OTW-1000 Medium Duty "Simple and Accurate" OTW-3000 Production Duty "Robust Precision" Rotary, Servo Linear, Servo *Recommended based on typical application. Options available. **Based on recommended tooling using conventional abrasives in mild steel Standard Tooling Catalog | 26

OTW-5000 OTW-9000 OTW-VIO Heavy Duty Production Duty Heavy Duty "Industry-Leading Power" "Durable and Repeatable" "Robust Precision" Push, Hydraulic Linear, Servo Push, Hydraulic Linear or Rotary, Servo Two-stage Available 0.25-12.0" (6.35-305mm) 1.5-20.0" (38-508mm) HD/HD Modular Special Applications 1.75 in3/min (28,7 cm3/min) Push, Hydraulic Linear or Rotary, Servo Two-stage Available 1.5-24.0" (38-610mm) 2.0-26.0" (50-660mm) HD/HD Modular Special Applications 2.5 in3/min (40,9 cm3/min) 27 | Standard Tooling Catalog

Honing Fluids Honing Accessories Using the right honing oil is an essential part of bore sizing precision, finish and efficiency. OTW makes it easy with our specialty honing lubricants, which are specifically formulated and tested to cool, flush, and optimize your honing operation. OTW’s proprietary cutting fluids help customers optimize their material removal rates, extend their abrasive and tooling life, and obtain superior bore finishes. OTW-8915 Honing Fluid is a premixed honing oil and is an excellent choice for most honing applications. Available in 5-gallon pails, 55gallon drums and...

Grain Type Grit Sizes Stone Hardness Stone Sizes Stone Lengths Aluminum Oxide White Aluminum Oxide Black Silicone Carbide Green Silicon Carbide Ceramic Oxide Resin H (ultra soft) I (soft) IP (induced porosity) J (medium soft) K (medium) L (medium hard) M (hard) Metalbond Superabrasvies Grit Sizes Premium Bonds 29 | Standard Tooling Catalog

Whether provided as part of a complete honing solution, a just-in-time consumables supply program or on an individual basis, OTW’s complete line of top-quality honing accessories are designed to keep your honing equipment running as cleanly, efficiently and accurately as possible. Consumables FILTER MEDIA ROLLS: Widths: 15 to 55 inches Lengths: 100 or 250 yards Micron Rating: 10, 20, 50, 80 or 100 SILENCERS AND GUIDES: Wood Block Silencers • Use in place of stones to reduce noise during honing. Available in most standard mountings Honing Guides • For use with specialty tools to protect the...