HONING ABRASIVES CATALOG
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HONING ABRASIVES CATALOG Conventional Vitrified & Metalbond Abrasives for All Major Brands of Bore Finishing Machines

TABLE OF CONTENTS ABRASIVES OVERVIEW . . . . . . . . . . . . 3 ABRASIVE SELECTION GUIDE . . . . . 4-5 VITRIFIED ABRASIVES. . . 6-7 METALBOND ABRASIVES . . . . . . . . . 8-9 . OHIO TOOL WORKS Ohio Tool Works is an industry-leading manufacturer of precision Industrial Honing Machines, Tooling, Abrasives, Filtration Systems and Consumables. Our customers, who range from multinational manufacturers to owner-operated machine shops, choose Ohio Tool Works for a number of important reasons: 6-STEP SELECTION GUIDE . . . . . . 14 SPINDLE SPEED CHART . . . . . . . . . . . . . 15 . • Best-in-Class...

With more than 100 years of in-house expertise, we know that our customers’ success depends on delivery of both tailored honing solutions and long- WHY OHIO TOOL WORKS? term partnerships. To do so, we not only listen and respond to our customers’ immediate application needs, we also support their long-term growth through high-quality consumables, complete process solutions, and unmatched customer service. • Extensive Consumables/Abrasives Inventory Available for Same-Day Headquartered in Ashland, Ohio, we proudly provide honing products and services to customers from across the global oil...

This guide is designed to help determine the right abrasive for your specific application. This guide will quickly direct you to the correct abrasive whether you are rough honing or precision finishing. ABRASIVE SELECTION GUIDE

ALUMINUM OXIDE / 80 GRIT VITRIFIED ABRASIVES ALUMINUM OXIDE / 120 GRIT With dedicated in-house production ALUMINUM OXIDE / 180 GRIT facilities, Ohio Tool Works manufactures the honing industry’s highest quality line of standard, custom, and replacement vitrified honing abrasives designed to meet the ALUMINUM OXIDE / 320 GRIT needs of customers from any industry in the world. Whatever your application or ALUMINUM OXIDE / 400 GRIT production volume, we offer a complete line of conventional abrasive types, grades, sizes, and mounting configurations. ALUMINUM OXIDE / 500 GRIT ALUMINUM OXIDE...

ALUMINUM OXIDE Vitrified Aluminum Oxide is a mined mineral. It is processed to grit • Aluminum Oxide honing abrasives are available in combinations of the specifications listed in the chart below. sizes 6 to 1200. Aluminum Oxide crystals have sharp-edged block shapes. The cutting surface is constantly renewed keeping it sharp and free of build-up. Aluminum Oxide is the most widely used abrasive material. ALUMINUM OXIDE SPECIFICATIONS CHART GRAIN TYPES GRIT SIZES STONE HARDNESSES STONE SIZES STONE LENGTHS Aluminum Oxide Aluminum Oxide White Ceramic Oxide Resin Bond SILICON CARBIDE Vitrified...

METALBOND ABRASIVES METALBOND ABRASIVE STYLES We offer several different “Metalbonded” Honing abrasive configurations to fit a variety of applications. We will tailor a bond for your specific application to increase tool life as well as tailor an abrasive to meet your specific surface finish requirements. Metal Bond Abrasive selections include CBN and Diamond. Vitrified bonds, the life and cutting action of the abrasive increases greatly. Bonds can be modified to give the operator excellent abrasive life and increase productivity. FEATURES: • Premium Metalbonds • Synthetic & Natural Diamond...

CBN (CUBIC BORON NITRIDE) CBN is the second hardest abrasive material. It has a sharp, blocky structure and is the most widely used superabrasive for cost and versatility. CBN is best suited for ferrous materials and certain grades of cast iron. CBN SPECIFICATIONS CHART GRAIN TYPES GRIT SIZES Monocrystalline CBN (Cubic Boron Nitride) Premium Metalbonds Modified Standard Blind Hole Hard Tips Abrasive Length/ Width Variations DIAMOND Diamond is the hardest known abrasive material and comes from both synthetic and natural sources. Diamond is generally best suited for non-ferrous materials...

REPLACEMENT ABRASIVES With more than 100 years of honing industry experience, Ohio Tool Works's dedicated staff of customer-facing engineers are fluent with all major honing abrasive manufacturers and systems. As result, we are proud to provide our customers both standard and custom replacement abrasives for tooling of other manufacturers. REPLACEMENT PARTS MANUFACTURERS: • Sunnen Products Company • General Hone • Barnes • Micromatic • Century • Nagel • Delapena • Gehring • Superior • Toyo • Accucut • Others HONING ABRASIVES CATALOG | 10

VITRIFIED REPLACEMENT ABRASIVES Ohio Tool Works is proud to offer the popular tooling system. In comparison, OTW’s OH Series Sunnen Style “H50 & H70” series abrasive mounts. offers 11% more usable abrasive for longer stone The “OH” series system replaces Sunnen “H” life and sulfur impregnation for cleaner cutting (no series abrasive sets and is available in both loading) at no extra cost. conventional vitrified as well as metalbonded CBN and diamond. The direct interchange, competitive price, large selection, off the shelf delivery and more usable The “OH” series abrasive sets are...

HONING FLUIDS Using the right honing oil is an essential part of bore sizing precision, finish and efficiency. OTW makes it easy with our specialty honing lubricants, which are specifically formulated and tested to cool, flush, and optimize your honing operation. OTW's proprietary cutting fluids help customers optimize their material removal rates, extend their abrasive and tooling life, and obtain superior bore finishes. OTW-8915 HONING FLUID: OTW-8915 Honing Fluid is a pre-mixed honing oil. Available in 55-gallon drums and 275 gallon totes. Product Code: OTW-8915 Product Type: Pre-mixed...

CONSUMABLES & ACCESSORIES: Whether provided as part of a custom tooling package or a just-in-time consumables supply program, OTW’s top-quality honing accessories – including filter media, bushings, and epoxies – are designed to keep your honing equipment running as cleanly, efficiently, and accurately as possible. ABRASIVE CLOTH: BORE GAGES: Ask about our line of precision bore gaging and sizing options. FILTER MEDIA ROLLS: Widths: • 15 to 55 inches Length: WOOD BLOCK SILENCERS: Use in place of abrasive stones to reduce noise during honing. Availble in most sizes. OHIO TOOL WORKS’S LINE OF...