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PTO Clutch/Brakes for Outdoor Power Equipment

PTO Clutch/Brakes for Outdoor Power Equipment
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PTO Clutch/Brakes for Outdoor Power Equipment

Product catalog summary
Introduction
The document provides an overview of PTO (Power Take-Off) Clutch/Brakes used in outdoor power equipment, focusing on their role in engaging and stopping cutting blades on tractors and commercial cutting machines. Ogura Clutch Company, a leading manufacturer since 1938, is noted for its emphasis on quality and continuous improvement.

Specifications and Features
PTO Clutch/Brakes are designed for engines up to 31 horsepower, available in flange or bearing mounted models. Key features include adjustability for wear, a solid forged rotor, heavy-duty back plate, high-temperature epoxy coil, six spring armature, sealed bearings with high-temperature grease, and a one-piece design pre-adjusted at the factory.

Principle of Operation
The PTO clutch/brakes consist of three main sub-assemblies: Field/rotor assembly, Pulley/armature assembly, and Brake assembly. Magnetic attraction engages the armature to the rotor, with adjustable leaf springs controlling stopping time.

Advantages of Electromechanical PTO Clutch/Brakes
These units offer a compact design, simple control setup, operator convenience, and compliance with industry stop times, particularly beneficial in lawn and garden applications.

Design Advantages
Ogura PTO Clutch/Brakes offer simple installation with pre-set one-piece designs, solid forged rotor for maximum torque, availability of different coil voltages, high-temperature longer life grease, E-coating for corrosion protection, high-temperature epoxy coil, reduced burnishing time, adjustable for wear, six spring design for even braking force, adjustable brake force, and a heavy-duty field plate.

Installation Considerations
Before installation, check the engine shaft size, direction of rotation, and ensure proper backing plate restraint. Detailed guidelines are provided to ensure correct installation and operation.

Installation Procedures
Bearing Mounted PTO Clutch/Brake: Slide the clutch onto the shaft, install a center bolt and washer, install the torque restraining piece, and for two-piece designs, place springs on studs.
Flange Mounted Clutches and Brakes: Mount the field on the engine, insert the key into the shaft keyway, slide the rotor onto the shaft, and install the pulley/armature.

Air Gap Adjustment
Ensure the air gap is within specified ranges using a feeler gauge, and adjust nuts if necessary.

Burnishing
Burnishing increases initial starting torque by cycling the clutch at reduced engine speed.

Troubleshooting Guide
Common issues include clutch not engaging or disengaging, slipping, and noise. Solutions involve checking switches, voltage, air gap, and alignment.

Temperature and Movement Specifications
Ensure the temperature remains below 300°F and check for freedom of movement in the torque tab or backing plate.

Brake and Clutch Issues
Issues such as noise and wear can occur if the brake shroud and air gap are set too close or due to heavy vibration.

Troubleshooting Guide for PTO Clutch/Brakes
Formulas are provided for calculating torque and inertia, and for determining the torque required to accelerate or decelerate a load.

Application and Product Information
Ogura Industrial Corp. offers a form to suggest a clutch for specific applications and provides a 12-month warranty against defects.

Additional Products
Ogura offers a range of products including superchargers, spring-applied brakes, tooth clutches, multi-disk clutches, marine clutches, and industrial clutches for various applications.
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Catalog excerpts

PTO Clutch/Brakes for Outdoor Power Equipment-1

PTO Clutch/Brakes for Outdoor Power Equipment Sealed bearings with high temp grease Solid forged rotor Component parts e-coated Heavy duty back plate High temperature Epoxy coil One piece design pre-adjusted at factory

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PTO Clutch/Brakes for Outdoor Power Equipment-2

Introduction Introduction The Ogura Clutch Company was founded in 1938. Since that time, it has grown to be the largest manufacturer of electromagnetic clutches in the world. Ogura has technical and manufacturing representation worldwide. Ogura’s numerous quality awards reflect a desire for continuous improvement which we apply not only to our products; but, also to our personnel. We believe the cornerstone of quality begins with people. This is why our personnel are continually trained on the latest manufacturing techniques and design principles. Our plants currently conform to ISO9001 and some...

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PTO Clutch/Brakes for Outdoor Power Equipment-3

Products In This Catalog Products In This Catalog There are tw o basic models of clutches described in this catalog. PTO Clutch/Brakes: These are used to engage and to also help stop cutting blades that are used on tractors and commercial cutting machines. They can be either flange or bearing mounted. They are typically used on gas and diesel engines which can be up to 31 horsepower. (Sometimes higher, depending upon how much horsepower can go through the clutch.) Information contained in this catalog is as accurate as possible; however, we cannot be held responsible for errors and omissions.

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PTO Clutch/Brakes for Outdoor Power Equipment-4

PTO clutch/brakes are primarily made up of three major sub-assemblies. They are: 1 . Field/rotor assembly: This is the coil, backing plate and rotor. The coil provides the magnetic flux that allows the clutch to pull in. The rotor provides the input rotation and is mounted on the input shaft. 2. Pulley/armature assembly: This includes the armature disk, springs, hub and pulley. This is the output of the clutch. In some instances, a mounting flange is used instead of a pulley. 3. Brake assembly: This includes the brake shroud, adjustment nuts and springs. By controlling the force against this...

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PTO Clutch/Brakes for Outdoor Power Equipment-5

PTO Clutch/Brake Components ROTOR ARMATURE PULLEY ARM. SPRING FIELD COIL BACKING PLATE BEARING BEARING BEARING COLLAR FIELD/ROTOR ASSEMBLY ARMATURE/ PULLEY ASSEMBLY BRAKE ASSEMBLY BRAKE COVER GAP ADJUSTMENT NUT Magnetic Flux Path COIL SPRING

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Reasons For Using An Electromechanical PTO Clutch/Brake Compact unit: Both the clutch and the brake functions are contained in one single unit taking up a relatively small amount of space. Simple control set up: Since the clutches run directly off the battery, all that is required is a switch. This allows the clutch to be placed into tight locations since wires can be easily routed to a simple switch on the control panel versus linkages that would be required with mechanical units. Operator convenience: Rather than an operator trying to fight against a mechanical linkage or a belt idler, a simple...

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PTO Clutch/Brakes for Outdoor Power Equipment-7

Typical Applications for PTO Clutch/Brakes In almost all lawn and garden applications, the objective of the PTO clutch/brake is to start the cutting rotation of the blades and assist in stopping. Most applications require the addition of the brake to meet industry stop time recommendations; however, depending upon the size of the machine and the internal friction, some machines may only require a PTO clutch. We have provided PTO clutches and/or brakes for the following applications: CONSUMER RIDE-ON TRACTORS ZERO TURN RADIUS MACHINE COMMERCIAL WALK BEHIND MOWERS

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PTO Clutch/Brakes for Outdoor Power Equipment-8

Sealed Bearings with High Temp Grease Solid Forged Rotor Heavy Duty Back Plate Component Parts E-Coated High Temperature Epoxy Coil Reduced Burnishing Coating One Piece Design Pre-Adjusted at Factory

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PTO Clutch/Brakes for Outdoor Power Equipment-9

Typical Ogura PTO Clutch/Brake Design Advantages 1. Simple installation: Since the majority of Ogura clutches are one piece designs that come in pre-set, there are no adjustments to make either at the mower manufacturer or with the end user. Solid forged rotor: Different coil voltages available: High temperature longer life grease: High temperature epoxy coil: Reduced burnishing time: A one-piece solid forged rotor means no chance of internal parts separation. Our rotors also have an even wall thickness around the coil which gives optimum flux distribution, maximizing torque. Although 12 volt...

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PTO Clutch/Brakes for Outdoor Power Equipment-14

Ogura Part (ft-lbs) Clutch Type Field Type Voltage / Watt Pitch Diameter Nominal Over Ball Diameter Gauge Ball Diameter

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Ogura PTO Field Types

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FIELD TYPE A B Field Back Plate Mounting Options All PTO clutch / brakes need to have the field backing plate restrained. The restraining for the backing plate is equal to the brake torque in the unit. This could be anywhere from 3 to 10 lbs. depending upon the size of the PTO clutch / brake. There are a variety of methods acceptable. Some general acceptable methods are as follows: J Put a flat metal piece through the slots (F) of types A (1/4" X 5/8") or B (3/8" X 5/8"). Restrain one of the triangular pieces of the backing plate of type A or B inside a triangular cup coming from the frame....

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PTO Clutch/Brakes for Outdoor Power Equipment-17

Ogura Flange Mounted PTO Clutch/Brakes A flange mounted clutch does not have a field bearing. Although this makes installation more time consuming, there is also no possibility of bearing failure in this area. This means that flange mounted clutches are ideal for installations that would remain engaged for long periods of time. The drawing below shows a typical flange mounted PTO clutch/brake assembly. Although we have many designs of flange mounted PTO clutch/brakes (these were first used in the 1970's), there are very few that are still used in production today. These clutches are made so that...

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PTO Clutch/Brakes for Outdoor Power Equipment-18

Things to check before installation: Engine shaft size: Most of the time, PTO clutch/brakes are mounted directly on the engine shaft. If the installation is not on an engine shaft, please make sure that the tolerances are close enough to provide a snug fit between the bore of our clutch and the shaft. (All engine manufacturers should produce shafts within the required tolerances.) Also, a standard rule of thumb is that the minimum diameter of the shaft, for one piece designs, is also the minimum amount of shaft engagement. (Two-piece designs would require shaft engagement in both pieces.) The...

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