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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S

PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S
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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S

Product catalog summary

Company Overview

OGA, founded in 1996, is an engineering firm specializing in the design and manufacture of pneumatic conveying systems. Their expertise covers industries such as food, PVC, and minerals, with applications including sugar, milk powder, PVC pipe production, and calcium carbonate handling. They have installed over 2000 systems worldwide, capable of handling up to 200 tons per hour over distances up to 280 meters. Their operations span the Americas, Europe, and the Middle East, supported by offices in Colombia, Brazil, Mexico, and the USA. The company employs over 90 professionals skilled in pneumatic conveying engineering, combining theory and practice to ensure reliable system performance.

Corporate Values and Philosophy

  • Honesty
  • Responsibility
  • Respect
  • Leadership
  • Customer Orientation
  • Compliance
  • Teamwork

OGA emphasizes delivering high reliability and optimal performance in bulk solid management solutions.

System Capabilities and Equipment

OGA designs systems ranging from simple single feeding point automation to complex multi-origin/destination material handling with automatic control. Their equipment portfolio includes:

  • Bulk flipping platforms
  • Food and storage silos with weighing systems
  • Big Bag feeding and unloading systems
  • Process product feeding
  • Inventory control and gravimetric dosing
  • Sifting and classification of solids
  • Handling abrasive products
  • Systems compliant with ATEX and ASME standards

Industries Served

OGA serves pharmaceutical, food, petrochemical, plastics, minerals, chemical, cereal, port, cement, and aggregate industries.

Food Handling Systems

OGA specializes in solids handling for pharmaceutical and food sectors, applying Good Manufacturing Practices (GMP) to prevent cross-contamination, facilitate cleaning, and ensure traceability. They handle sensitive products like powdered milk using ultradense phase conveying to maintain product integrity and control residual oxygen levels below 1%, protecting packaging quality.

Sugar Pneumatic Conveying

OGA has developed advanced pneumatic conveying systems tailored for sugar mills, managing over 27 design variables to optimize product speed and concentration along pipelines. Their closed-track sugar handling systems replace conventional transport methods and comply with GMP, HACCP, ISO, and FSSC 22000 standards. Systems include silo feeding, dome systems, and bag packaging integration.

PVC Pipe Production Process

OGA offers comprehensive solutions for PVC pipe manufacturing, including:

  • Raw material receipt and storage
  • Preparation towers and compound feeding silos
  • Extrusion feeding lines
  • Unloading from covered hoppers, Big Bags, and pressure discharge trucks
  • Automatic routing for machine feeding
  • Gravimetric dosing and mixing systems
  • Process control via SCADA software

These systems ensure traceability, inventory control, and continuous gravimetric mixing for consistent production quality.

Microingredient Addition and Gravimetric Dosing

OGA implements microingredient dosing systems integrated with gravimetric measurement to control throughput in continuous production. These closed-loop systems automatically adjust dosing based on consumption fluctuations, ensuring precise additive incorporation, such as calcium carbonate directly into extrusion lines.

Coffee Industry Applications

OGA applies pneumatic conveying expertise to coffee production, focusing on storage, batch preparation, and process optimization to enhance throughput, traceability, and operational efficiency.

Big Bag Handling

OGA provides elevation and unloading systems for large-volume Big Bags (1 to 1.5 m³), pneumatically conveying solids to production lines. These systems include gravimetric weighing and temporal storage within closed circuits to minimize pollution and ensure accurate material handling.

Key Features and Best Practices

  • Design based on solid bulk management and GMP principles
  • Closed circuit systems to prevent contamination and pollution
  • Gravimetric weighing for inventory, traceability, and process control
  • Automatic control and reporting software integration
  • Compliance with international standards (ATEX, ASME, GMP, HACCP, ISO, FSSC 22000)
  • Customization for abrasive and sensitive materials

System Schemes and Technical Components

OGA offers customized bulk handling solutions for various container types and transport methods, including:

  • Feeding and unloading of bulk materials
  • Big Bag handling
  • Container feeding and unloading
  • Pressurized discharge truck feeding and unloading
  • Bulk pack unloading with hydraulic tilters

Key technical features include:

  • Pressurizable hoppers to maintain material flow and prevent contamination
  • Hermetic discharge bulk hoppers ensuring airtight conditions
  • Dense phase pneumatic conveying technology for efficient bulk transport, including systems for 35-ton trucks
  • Dry-air pressure supply to support pneumatic conveying and maintain material integrity

System Layout and Flow

Bulk material flow involves multiple stages from silos through pressurizable containers and hoppers to production processes. The flow includes feeding, pressurization, pneumatic transport, and unloading, ensuring efficient and contamination-free handling.

Geographical Presence and Contact

OGA operates internationally with offices in Colombia, Mexico, USA, Brazil, France, Italy, and other Latin American countries, supporting diverse industrial sectors.

Summary

OGA delivers highly specialized pneumatic conveying systems tailored to diverse industries, emphasizing reliability, precision, and compliance with manufacturing standards. Their solutions cover material handling, storage, dosing, and process control, backed by extensive experience and engineering expertise to optimize production efficiency and product quality.

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Catalog excerpts

PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-1

TRANSPORTE PNEUMATICO PNEUMATIC TRANSPOR Prohibited to use images for commercial purposes Q Q without approval of OGA SISTEMVAC S.A.S www.oga.com.co

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-2

OGA is an engineering company that dates from 1996, the date of its creation. The main Product is the design and manufacturing of PNEUMATIC CONVEYING SYSTEMS applied to multiple industries, mainly Food, PVC Industry, and Minerals excelling in specific developments such as the handling of sugar, milk powder, PVC pipe production plants and Calcium carbonate management. Nowadays, OGA has successfully installed more than 2000 PNEUMATIC CONVEYING SYSTEMS in many kinds of industries, both by vacuum and positive pressure systems, in dilute phase and dense phase, with maximum installed flows and in real...

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-3

“BULK SOLID MANAGEMENT SOLUTIONS HIGH RELIABILITY AND OPTIMAL PERFORMANCE" OUR VALUE PROPOSAL. CORPORATE VALUES All OGA interactions with all stakeholders (Collaborators, Suppliers, Customers, Country, Society) are framed with the following values that have accompanied us since our creation and are part of our philosophy: ► Honesty ►Responsibility ► Respect ► Leadership ►Customer orientation ►Compliance ►Teamwork Prohibited to use images for commercial purposes without approval of OGA SISTEMVAC S.A.S

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-4

OUR SYSTEMS Our systems apply since the automation for a single feeding point, even for complex systems in material handling through multiple points of origin and / or destination with automatic control. Factors such as weight, process, potholes, inventory control, bulk handling, Big - Bag handling. ► Bulk flipping platforms. ► Food storage silos. ► Storage silos. ► Silos weighing system. ► Feeding and downloading BigBag. ► Process product feed. ► Inventory control. ► Gravimetric dosage ► Sifting and classification of solids. ► Handling of abrasive products. ► Product management while retaining...

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-5

Prohibited to use images for commercial purposes without approval of OGA SISTEMVAC S.A.S

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-6

In the pharmaceutical and food industry, OGA has In the pharmaceutical and food industry, OGA has specialized the last decades in the design of solids handling systems, implementing the concept of Good Manufacturing Practice (GPM), applying it in food production. Each OGA system, implicitly carries basic concepts of protection against cross contamination, accumulation points, equipment, cleaning eases, traceability and increasing demanding finishes in this kind of industry. POWDERED MILK CONVEYING AND GASSING SYSTEM Applications where is not admissible bulk density variation of powdered milk,...

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-7

Prohibited to use images for commercial purposes without approval of OGA SISTEMVAC S.A.S

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-8

SPECIALISTSIN FOOD INDUSTRY. Prohibited to use images for commercial purposes Q Q without approval of OGA SISTEMVAC S.A.S www.oga.com.co

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-9

During the last decades, OGA has dedicated to the study and improvement of PNEUMATIC CONVEYING SYSTEMS for the specific application for SUGAR handling, mainly in sugar mills. In this process we have analyzed and determined the success factors in multiple sugar handling facilities, achieving today total effectiveness in implemented systems in SUGAR MILLS in different places of the world. OGA has achieved to control more than 27 variables which compound the design of sugar pneumatic conveying systems, in order to handle very accurately the speeds and concentrations of the product along the pipeline,...

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-10

Silo feeding system - Dome OGA has designed systems in closed track sugar management, replacing the conventional transport mechaninsms. OGA contributes to achieve worldwide normativity related to GMP, HACCP, ISO, FSCC 22.000. SUGAR HANDLING UP TO BAG PACKAGING 5 7 1 DRY-AIR PRESSURE SUPPLY SACK FILLING SACK FILLING SACK FILLING SACK FILLING

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-11

PVC PIPE PRODUCTION PROCESS © o www.oga.com.co Prohibited to use images for commercial purposes without approval of OGA SISTEMVAC S.A.S

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-12

PRODUCTION PROCESS PVC PIPE Covered hopperCOVERED HOPPER UNLOADING Covered hopper unloading Descarga de ferrotólos RECEIPT AND STORAGE RAW MATERIAL. Unloading pressure discharge trucks COMPOUND FEEDING IN SILOS OGA. Covered hopper unloading EXTRUSION FEEDING LINE.

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-13

PRODUCTION PROCESS PVC PIPE Supervision Software RECEIPT AND STORAGE RAW MATERIAL. Components feeding COMPOUND FEEDING IN SILOS OGA. Minority components weighing machines EXTRUSION FEEDING LINE PVC and CaC03 weighting machines

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-14

PRODUCTION PROCESS PVC PIPE Silos feeding from covered hopper RECEIPT AND STORAGE RAW MATERIAL. Silos feeding from pressure discharge trucks COMPOUND FEEDING IN SILOS OGA. EXTRUSION FEEDING LINE Silos feeding from Big Bag

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-15

PRODUCTION PROCESS PVC PIPE Extrusion line feeding RECEIPT AND STORAGE RAW MATERIAL. Silos unloading to machines COMPOUND FEEDING IN SILOS OGA. Automatic routing for machine feeding. EXTRUSION FEEDING LINE Extrusion feeding line

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RAW MATERIAL SILOS PVC, RESIN, BIG BAG UNLOADING STATION CONTAINERS UNLOADING PRESSURIZED UNLOADING TRUCKS GENERAL PLASTICS DIAGRAM BLENDED MATERIAL, SILOS MICROINGREDIENTS LIQUIDS DIRECT CARBONATE TO MACHINES

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INDUSTRYPVC - PLASTICS Prohibited to use images for commercial purposes without approval of OGA SISTEMVAC S.A.S

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► Bulk container unloading systems to silos ► Storage silos of powdered or granular products. ► Continuous gravimetric mixing systems in permanent production lines. ► Production process control via scada software. ► Bulk unloading systems from pressurizable hoppers. ► Weighing systems for raw material silos. ► Screening systems, selection granulometric of raw material and Final product. ► Design of production plants based on solid management and good manufacturing practices. ► Unloading systems from covered hoppers to silos. ► Pneumatic conveying systems to silos inside the plant. ► Automatic...

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PNEUMATIC TRANSPORT- OGA SISTEMVAC S.A.S-19

MIXING CENTER In solids handling, OGA hast implement successfully many systems, which include not only the material movement from an origin point to a destiny, but also the weighing of the product at different process stages, such as: Weighing measurement in silos, in order to determine the raw material inventory, the product reception confirmation and traceability of the material given to the production lines. Mixing recipes included via software, in order to determine the raw materials weight values to be added and unloading moments to the mixing process. When the system enters in automatic...

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