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ODU MEDI-SNAP® – Catalog

ODU MEDI-SNAP® – Catalog
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ODU MEDI-SNAP® – Catalog

Product catalog summary
Overview: The ODU MEDI-SNAP® series is a range of connectors designed for medical, industrial, and digital test and measurement applications. They are lightweight, easy to install, highly chemical resistant, and comply with IEC 60601-1 standards. Available in various sizes and materials, including plastic and metal housings.
Specifications: These connectors are rated for safety extra low voltage (SELV) under 50 V AC / 75 V DC, UL recognized, and comply with IEC 61984:2008 standards. They offer up to IP68 protection when mated and come with different mechanical codings and color options.
Features: The connectors feature push-pull and break-away locking for secure connections, are fully sterilizable, and offer disposable solutions. They withstand temperatures from -50°C to +120°C, with autoclave versions up to +134°C.
Configuration Guidelines: A step-by-step guide is provided for configuring connectors and cable assemblies, detailing housing materials, contact inserts, and cable specifications.
Technical Information: Includes safety requirements, voltage ratings, housing materials, termination technologies, autoclaving processes, and technical terms with conversion tables.
Applications: Suitable for medical devices, industrial equipment, and digital measurement tools, offering high reliability and safety against electrical shock and discharge.
ODU MEDI-SNAP® Plastic/Metal Housing Size 1 Overview:
1. Housing Material and Color Coding: Options include PSU and PEI materials, both autoclavable, with colors ranging from gray and black to red, white, yellow, green, blue, and orange. Metal versions are in chrome matt brass.
2. Contact Insert Specifications: Available for push-pull and break-away plugs, with working voltages under 50 V AC / 75 V DC, detailing contact types, nominal currents, and test voltages.
3. Cable Type and Specifications: Compatible with single wires and coax cables, detailing wire diameters, outer cable diameters, and AWG ratings.
4. Special-Contact Insert: Includes coaxial contacts with impedance and frequency range specifications, detailing nominal currents and test voltages.
5. PCB Layout: Specifications for various contact configurations, detailing contact borehole sizes for straight and right-angled layouts.
Key Considerations: Recommendations for autoclaving materials, voltage ratings, and color coding for cable bend reliefs.
ODU MEDI-SNAP® Plastic Housing Size 2 Overview: A versatile circular connector system for medical applications with pin and groove coding, offering multiple configurations.
Specifications: Includes pin and groove coding, contact options, termination types, durability, and protection ratings.
Technical Standards: Complies with IEC 60601-1:2012 standards, meeting 1MOOP/1MOPP requirements.
Product Variants: Includes straight plug, break-away plug, and receptacle options with various IP ratings.
Mechanical and Color Coding: Options for mechanical coding angles and multiple color options, including autoclavable versions.
Contact Inserts: Various configurations for push-pull and break-away plugs, with specific voltage and current ratings.
Cable Assemblies: Available for both straight and break-away plug configurations, with options for unshielded PVC cables.
Additional Information: For detailed assembly instructions and customer-specific solutions, refer to the ODU website or contact [email protected].
Specifications: Designed for low voltage applications with various configurations, specifying contact borehole diameters and cable collet systems.
Procedures: Assembly instructions and mechanical coding options are detailed on the ODU website.
Standards and Norms: Complies with IEC 60601-1 standards, with IP50 and IP68 ratings available.
Recommendations: For higher voltage applications, refer to additional technical information. Suggests matching cable bend reliefs with connector housing color.
Key Data from Tables and Diagrams: Includes diagrams of PCB layouts and connector configurations, specifying dimensions and angles.
Critical Information: Designed for up to 5,000 mating cycles, with hybrid inserts for signal and media feedthrough.
Specifications: Sterilizable and autoclavable, compliant with IEC 60601-1 standards, offering up to 2 MOPP/2 MOOP and withstanding up to 15 kV ESD test voltage.
Applications: Solutions for dermatology, endoscopy, respirators, and patient monitoring.
Product Details: Includes ODU MEDI-SNAP® and ODU MINI-MED® product lines with various configurations and contact options.
Tools: Detailed information on necessary tools and wrenches for ODU connectors, including crimping and assembly tools.
Technical Information: Reliable transmission of power, signal, data, and media, rated for SELV based on IEC 61140:2016 standards.
Safety and Standards: Discusses safety requirements and voltage ratings, referencing IEC 61984:2008 and IEC 60664-1:2020 standards.
Materials: Details on housing and insulator materials, including RoHS compliance.
Termination Technologies: Discusses solder, print, and crimp-clip-contact technologies, with PCB termination for receptacles.
Technical Information on AWG: Explains the AWG system, emphasizing stranded wire advantages and providing specifications for various sizes.
Current Load and Derating Factors: Information on nominal current load and derating factors, with graphs showing current and temperature relationships.
IEC 60601-1:2005 Compliance: Designed to meet electrical safety standards for medical applications, specifying clearance and creepage distances.
International Protection Classes: Details protection levels against hazardous parts and water ingress according to IEC 60529:1989.
Autoclaving and Sterilization: Compatible with steam sterilization processes, with guidelines for autoclaving and other methods.
Technical Terms: Glossary explaining key concepts such as ambient temperature, autoclaving, AWG, and more.
Crimping and Delivery: Crimping executed using various tools, with connectors delivered assembled or as individual parts.
Derating Curve and Measurement: Adjusts current-carrying capacity based on manufacturing tolerances and temperature uncertainties.
Insertion and Withdrawal Force: Force needed for inserting or withdrawing pluggable elements.
Insulator and Mating Cycles: Insulator separates conductive parts, with specific conditions for mating cycles.
Current and Voltage Specifications: Max continuous current determined at room temperature, with nominal current and voltage not exceeding rated values.
Overvoltage and Pollution Degrees: Defines transient conditions and pollution degrees for environments.
PCB Termination and Solder Connection: Involves conductive connections in through-hole technology, with solder connections using molten metal.
Termination Technologies: Methods include crimp, screw, and solder connections, following IEC 60352 standards.
Test Voltage and Tightness: Ensures connectors withstand conditions without breakdown, following IEC 60529 standards.
General Note: Connectors designed without breaking capacity unless stated, with necessary safety measures to prevent contact with live conductors.
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Catalog excerpts

ODU MEDI-SNAP® – Catalog-2

APPLICATIONS • Lightweight • Medical • Easy installation and maintenance • Industrial • Space-saving design • Digital test and measurement • High chemical resistance • Fully sterilizable • Quick mating with push-pull locking • Easy-to-release break-away function • Disposable solution available All shown connectors and cable assemblies are defined without breaking capacity (COC) according to IEC 61984:2008 (VDE 0627:2009-11). Unless otherwise explicitly stated (for example: mains and high voltage), all shown connectors are rated to safety extra low voltage (SELV) of less than 50 V AC / 75 V DC,...

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ODU MEDI-SNAP® – Catalog-3

Clickable page numbers TABLE OF CONTENTS PRODUCT INFORMATION 5 ODU MEDI-SNAP® WITH PLASTIC HOUSING size 3.5 83

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ODU MEDI-SNAP® – Catalog-5

Break-away locking functionality ... . 8

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ODU MEDI-SNAP® – Catalog-6

PRODUCT INFORMATION From page

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ODU MEDI-SNAP® – Catalog-7

SUPPORT IN COMPLYING WITH THE LEGAL REQUIREMENTS FOR MEDICAL DEVICES Technical documentation Risk management Change management Management of CMR substances Continuous traceability Retention period for technical documents Supplier management Product information Product information

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ODU MEDI-SNAP® – Catalog-8

Product information PUSH-PULL LOCKING FUNCTIONALITY The proven push-pull locking ensures establishing connections easily in less than a second. It is self-securing – this means that an accidental release by pulling on the cable can be ruled out. During the mating process, the connector’s locking claws will lock into place in the corresponding grooves in the receptacle and form a dependable connection between the connector and the receptacle. Consequently, when the connection is properly established, an unintentional demating of the connection by pulling on the cable cannot take place. The connection...

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ODU MEDI-SNAP® – Catalog-9

PRODUCT FEATURES AT A GLANCE TURNED CONTACTS APPLICATIONS AND MATERIALS The ODU MEDI-SNAP® housings are available in PSU, PEI and brass. Standard color for the housings is Gray or Black. Additional colors for the housings are available in PSU, upon request. Color codings are available with up to 8 different colors. Turned contacts are available in diameter 0.5 mm to 2 mm in the following termination types: Solder, crimp and PCB The flexibility of the ODU MEDI-SNAP® series allows adaptation to suit a wide range of requirements in medical and industrial applications as well as in the digital measurement...

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ODU MEDI-SNAP® – Catalog-10

Product information

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ODU MEDI-SNAP® – Catalog-11

Product information Product information

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ODU MEDI-SNAP® – Catalog-12

Product information

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ODU MEDI-SNAP® – Catalog-13

CONFIGURATION GUIDELINE Connector and cable assembly configuration – step by step

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ODU MEDI-SNAP® – Catalog-14

STEP BY STEP TO THE PERFECT CONNECTION ODU offers high-quality connectors and comprehensive services for the complete assembly. From connectors to watertight potting, we provide the complete system from a single source. Cable collet Insulator with contacts Connector plug housing

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ODU MEDI-SNAP® – Catalog-15

YOUR WAY TO AN INDIVIDUAL CONNECTION:HOW TO CONFIGURE WITH THE PART NUMBER KEY. This shows you how ODU's part number key is composed. In the first part of the configuration, select the connector plug housing (such as style and size) of the connector. In the middle part of the part number key, you configure the contact insert and then the cable entry. A = Break-away connector G = Receptacle K = In-line receptacle S = Plug Insulator material Connector plug housing Size 1: p. 26 ff. / size 2: p. 62 ff. / size 3.5: p. 86 ff. Contact insert Cable entry Size 1: p. 53 ff. / size 2: p. 78 ff./ size 3.5:...

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ODU MEDI-SNAP® – Catalog-16

CONNECTOR CONFIGURATION - STEP BY STEP The perfect product for you in just a few steps. These step-by-step instructions show how to configure your own individual product with the ODU part number key based on a sample configuration. Connector in style 1 / size 1 / series ODU MEDI-SNAP® / coding 0° / connector plug housing plastic, Gray / insulator PEEK / 14 contacts / pin (solder) Au / termination cross-section AWG 28 / cable diameter 5.3-6.5 mm / standard back nut in the color Blue 1. STEP: SERIES (SEE POSITION 4) 2. STEP: STYLE (SEE POSITIONS 1, 2 AND 19) □OD STYLE S1 WITH STANDARD BACK NUT...

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ODU MEDI-SNAP® – Catalog-17

6. STEP: INSULATOR MATERIAL (SEE POSITION 8) 7. STEP: CONTACT INSERT (SEE POSITIONS 9 AND 10) 8. STEP: CONTACT TYPE / SURFACE (SEE POSITION 11) MIN. CABLE DIAMETER 5.3 mm MAX. CABLE DIAMETER 6.5 mm

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ODU MEDI-SNAP® – Catalog-18

This shows you how ODU's cable number key is composed. In the first part of the configuration - after the ”C” for cable, please insert the first 6 positions of your connector number key. In the middle part of the cable number key, you configure the bend relief, color and count number. The last 6 positions determine the length of the cable in mm. Cable assemblyNo. of conductors Type of ODU connector Blue block identical with connector

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ODU MEDI-SNAP® – Catalog-19

CABLE SPECIFICATIONS TECHNICAL DATA SINGLE WIRE PVC Conductor Insulation Temperature range Test voltage Operating voltage TPC – tin plated copper acc. to EN 13602:2013 UL-PVC semi-rigid (UL-Style 1061 / 10002) UL-PVC 105 °C (UL-Style 1007 / 1569 & 1015) –10 up to +105 °C 1,500 V RMS (UL-Style 1061 / 10002) 2,000 V RMS (UL-Style 1007 / 1569) 6,000 V RMS (UL-Style 1015) 300 V RMS (UL-Style 1061 / 10002 & 1007 / 1569) 600 V RMS (UL-Style 1015) MULTI-CONDUCTOR CABLES PVC BLACK – UNSCREENED UL / cUL – LIYY STYLE 2464 / 2517-10002 Conductor Insulation Temperature range Test voltage Operating voltage...

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ODU MEDI-SNAP® – Catalog-20

SILICONE-OVERMOLDING New surface with unique haptics – no stick-slip effect Up to 500 autoclave cycles Bend protection thanks to special shape of overmolding Approved LSR and HTV processes available Maximum alternating bending strength Halogen- and latex-free PREVENTION OF THE STICK-SLIP EFFECT BEND PROTECTION AND SMOOTHLY TRANSITIONING OVERMOLDING

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ODU MEDI-SNAP® – Catalog-21

CABLE ASSEMBLY One point of contact for a complete system High technical expertise in the processing of third-party products 100 % final inspection Custom labeling and cable printing Close collaboration with leading cable manufacturers Process-controlled solder and crimp monitoring from initial samples to full production Cleanroom production possible in accordance with ISO 14644-1:2015-12 Production in accordance with UL possible (File: E333666) Inhouse Technology Test Center for the development of technologies for customer-specific requirements Production based on IPC standards

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.