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ODU AMC® NP – Catalog

ODU AMC® NP – Catalog
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ODU AMC® NP – Catalog

Product catalog summary
Specifications:
The ODU AMC® NP connectors are engineered for high current contacts and quick disconnect functionality, adhering to IEC 61984:2008 and IEC 61140:2016 standards. They are designed for safety extra low voltage (SELV) applications under 50 V AC / 75 V DC. These connectors are robust, watertight, and suitable for extreme conditions, ideal for military and security uses.
Features:
  • Quick disconnect and break-away locking for enhanced safety.
  • High-speed data transfer, including USB® 2.0 compatibility.
  • Rugged design tested to MIL-STD-810H standards.
  • IP68 rating for water resistance up to 20 meters for 120 minutes.
  • Durability of at least 2,000 mating cycles.
  • Compatibility with GOSSRA, NATO, and Nett Warrior standards.
Applications:
  • Tactical soldier batteries.
  • Power Distribution Units (PDU).
  • Conformable Wearable Batteries (CWB).
  • C4ISR peripherals.
Configuration:
The document provides a detailed guide for configuring connectors using the ODU part number key, including selection of plug housing, contact insert, and cable entry, with various mechanical keying options and termination types.
Technical Information:
The connectors are reliable in harsh environments, featuring thread-lock with ratchet mechanism, high vibration resistance, and waterproofing per MIL-Standard 810. They operate in temperatures from -65°C to +175°C and offer customized cable assemblies.
Accessories and Tools:
Available accessories include protection caps and custom parts, along with tools for insertion and removal, nutdrivers, and heat shrink solutions.
Procedures:
Detailed steps for configuring connectors are provided, including insulator material selection, insert arrangement, contact type, and contact diameter.
Norms and Standards:
The connectors comply with military standards such as MIL-STD-810H and are compatible with NATO STANAG 4695, Nett Warrior, and GOSSRA standards.
Recommendations:
ODU recommends using adhesive epoxy for better adhesion of heat shrink boots on housing and cable, suggesting products like Hellermann V9500 and TE Connectivity S1125.
Technical Data:
Includes data for single wire and multi-conductor cables, overmolding materials, and connector configurations.
Connector Configurations:
The ODU AMC® NP series offers configurations such as break-away plug, in-line receptacle, panel mount receptacle, and flange mount receptacle, each detailed with dimensions and assembly instructions.
Complete System Solutions:
ODU provides integrated solutions for cable assemblies, emphasizing quality and collaboration with leading manufacturers, including custom labeling and process-controlled solder and crimp monitoring.
Technical Data Overview:
Detailed technical specifications for ODU AMC® NP Connectors optimized for harsh environments, covering environmental, electrical, mechanical, and material data.
Environmental and Testing Specifications:
Connectors are tested for IP65 and IP68 tightness, altitude operability, temperature endurance, and more, following MIL-STD-810H and ISO 20653:2013-02 standards.
Electrical Data:
Specifications include current capacity, EMI/EMC requirements, insulation resistance, and contact resistance, meeting MIL-STD-461G standards.
Mechanical Data:
Specifications cover break-away force, cable assembly strength, shock, vibration, and more, following MIL-STD-810H and EIA standards.
Material and Surface Treatments:
Materials include aluminum, PEEK, LCP, stainless steel, with specified surface treatments and flammability standards.
International Protection Classes:
Protection classes according to ISO 20653:2013-02, detailing protection against solid objects and water ingress.
AWG Conversions:
Information on American Wire Gauge (AWG) explaining wire diameter, cross-section, and resistance.
Technical Terms:
Definitions of key technical terms such as ambient temperature, chemical resistance, and contact resistance.
See more

Catalog excerpts

ODU AMC® NP – Catalog-1

ODU AMC® NP Quick disconnect circular connector HIGH CURRENT CONTACTS

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ODU AMC® NP – Catalog-2

• Quick disconnect • Tactical soldier batteries • High current contacts • PDU (Power Distribution Units) • High-speed data transfer capability, including USB® 2.0 • CWB (Conformable Wearable Batteries) • Break-away for maximum safety • C4ISR peripherals • Ruggedized design tested to MIL-STD-810H • Improved power contacts • Minimum 2,000 mating cycles • Cable assembly integrated solutions • Compatible to all GOSSRA, NATO and Nett Warrior Standards All shown connectors are according to IEC 61984:2008 (VDE 0627:2009-11) connectors without breaking capacity (COC). All shown connectors and cable assemblies...

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ODU AMC® NP – Catalog-3

TABLE OF CONTENTS Clickable page numbers For assembly instructions please refer to our website: odu-connectors.com/do

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ODU AMC® NP – Catalog-4

PRODUCT INFORMATION

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ODU AMC® NP – Catalog-5

PRODUCT INFORMATION PRODUCT INFORMAT

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ODU AMC® NP – Catalog-6

PRODUCT INFORMATION The ODU AMC® series has been designed especially for use in standard power applications. These incredibly robust series of metal circular connectors leave absolutely nothing to be desired in terms of toughness and transmission reliability. They are in their element under extreme field conditions: rugged, watertight and easy to clean. Low weight, low light reflection surfaces, excellent EMC properties and a compact design make these connectors the ideal choice for military and security technology applications. These connectors are available as system solutions with cable assemblies...

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ODU AMC® NP – Catalog-7

ODU AMC® NP LOCKING MECHANISM BREAK-AWAY LOCKING Connected position The break-away function allows connectors to be mated and unmated quickly and reliably. During the mating process, a canted spring inside the receptacle engages corresponding grooves on the plug. Once established, the connection will be maintained as long spring tension is less than the release limit of the connector system. The canted spring is strong enough to resist minor tension. Pulling lightly on the plug or cable assembly will have no impact on the connection. If the plug or cable assembly is pulled forcefully, and the...

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ODU AMC® NP – Catalog-8

PRODUCT INFORMATION

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ODU AMC® NP – Catalog-10

STEP-BY-STEP TO THE PERFECT CONNECTION ODU offers high-quality connectors and comprehensive service for the complete assembly. From connectors to watertight potting, we provide the complete system from a single source. Cable assembly (optional) different mechanical keying options and keying with color-coded identification Cable assembly (optional) IN-LINE RECEPTACLE termination types inserts with reverse gender Contacts for solder or PCB termination

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ODU AMC® NP – Catalog-11

YOUR WAY TO AN INDIVIDUAL CONNECTION:HOW TO CONFIGURE WITH THE CONNECTOR PART NUMBER KEY This shows you how ODU's part number key is composed. In the first part of the configuration, select the connector plug housing (such as style and size) of the connector. In the middle part of the part number key, you configure the contact insert and in the last part the cable entry. Type A = Break-away plug G = Receptacle K = In-line receptacle B = Bulkhead flange Style 1 = Standard cable termination 0, K = Panel mount Material insulator L = LCP (Crimp) CONFIGURATION Possible combinations of type / style...

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ODU AMC® NP – Catalog-12

The perfect product for you in just a few steps. These step-by-step instructions shows how to configure your own individual product with the ODU part number key based on a sample configuration. Plug style 1 / size 6 / series /0 keyway / connector housing / insulator PEEK / 6 contacts / solder pin / termination size 23 cross section AWG 22 STEP 1: SERIES (SEE POSITION 4) STEP 2: STYLE (SEE POSITIONS 1 AND 2 ) STEP 5: HOUSING MATERIAL (SEE POSITION 6) RoHS COMPLIANT BLACK CARBON FINISH

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ODU AMC® NP – Catalog-13

CONFIGURATION STEP 6: INSULATOR MATERIAL (SEE POSITION 8) STEP 7: INSERT ARRANGEMENT (SEE POSITIONS 9 AND 10) STEP 9: CONTACT DIAMETER (SEE POSITION 12 AND 13) CONTACT DIAMETER Table of contents

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ODU AMC® NP – Catalog-14

CABLE & OVERMOLDING SPECIFICATIONS TECHNICAL DATA SINGLE WIRE MIL-W-16878/4C Conductor: Insulation: Specifications: Silver plated copper, 22 AWG, 19 / 34 PTFE, ∅ 1.3 mm MIL-W-16878/4C (Type E) Voltage rating: 600 V (RMS), MIL-W-16878/4C (Type E) Temperature rating: –60 °C up to + 200 °C White, Black, Red, Green, Yellow, Blue, Brown, Orange, Slate, Violet MULTI-CONDUCTOR CABLE PUR - SHIELDED TECHNICAL DATA Conductors: Tin copper wire, twisted pair, 26 AWG, 19 / 38 (White, Green) Tin copper wire, 1 @ 26 AWG, 19 / 38 (Yellow) Tin copper wire, 4 @ 22 AWG, 19 / 34 (Black, Blue, Brown, Red) Outer shield:...

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ODU AMC® NP – Catalog-15

ODU AMC® NP is the ideal circular connector for a wide range of applications. This metal, rugged connector enhances a soldier’s ability to communicate in the battlefield and is tested to MIL‑STD‑810H and applicable technical requirements. CONNECTOR MEETS CABLE It contains improved power contacts along with USB® 2.0 capabilities, a minimum of 2,000 mating cycles and it’s waterproof up to IP68 with 20 m waterproof versions available. There are options for solder or PCB terminations, with easy handling and a robust break-away design. ODU AMC® NP connector is ideal for tactical soldier batteries,...

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ODU AMC® NP – Catalog-18

SERIES TNP– –SUMMARY PLUG

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ODU AMC® NP – Catalog-19

SUMMARY ODU AMC® NP The ODU AMC® NP is keyed by pin and groove. These highly robust miniature connector series can be configured in many different ways: a variety of styles, termination types and contact inserts are available. • 1 size, 3 termination types • Environmental protection class • Minimum 2,000 mating cycles • Contacts for solder and PCB termination BREAK-AWAY PLUG IN-LINE RECEPTACLE PANEL MOUNT RECEPTACLES NEW!ODU AMC* NP VIDEO t SERIES NP FLANGE MOUNT RECEPTACLE

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ODU AMC® NP – Catalog-20

SERIES NP - BREAK-AWAY PLUG Break-away plug PEEK insulator ”P~ • Cable assembly information see ODU instruction: D00025395(available at odu-connectors.com/ downloads/]. Contact configuration (See page 28) For one-to-one engineering support email us: saleslliodu-usa.com Series AMC®NP RoHS compliant black carbon (P) U = PCB socket W = Solder socket V = PCB pin X = Solder pin Contact size

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.