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FILLING SYSTEMS

FILLING SYSTEMS
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FILLING SYSTEMS

Product catalog summary
Overview
OCME, founded in 1954, is a leader in automated packaging machinery, particularly in the viscous liquids industry. Headquartered in Parma, Italy, with global operations, OCME offers high-performance filling systems for various container types.

Company Profile
  • Global Sales: 125 million euros
  • Machines Sold: Over 11,000
  • Production Plants: Located in Italy and China
  • Employees: 610, with 75% based in Italy
  • After-Sales Support: Over 60 centers worldwide

Product Range
  • Filler Machines: Includes models like Mizar, Genesis, Libra LT, Antares, Dorado, Virgo, and Libra R.
  • Depalletisers: Antares and Dorado.
  • Packers: Vega and Helix.
  • Palletisers: Gemini, Pegasus, Perseus, Orion.
  • Intralogistics: Auriga series and Pegasus D.

Technological Innovations
  • Motorized Nozzle: Allows remote setup and offers dedicated filling profiles for flexibility.
  • Load Cells and Electronics: Provide accurate weight measurement and easy maintenance.
  • Filling Nozzles: Designed to minimize turbulence and ensure optimal draining and washing.

Filling Machine Specifications
  • Productive Speeds: Ranges from 2,000 to 40,000 containers per hour.
  • Volume Range: 50 ml to 220 liters.
  • Certifications: MID-OIML for automatic weight control systems.

Complementary Devices
  • OCME offers additional machinery to maintain high-quality standards and seamless integration within the filling line.

Values and Mission
  • Innovation: Focus on continuous improvement and technological superiority.
  • Customer Focus: Provides tailored solutions to meet specific customer needs.
  • Environmental Responsibility: Initiatives for energy-saving and waste reduction.
Overview
OCME provides comprehensive solutions for filling, packaging, palletizing, and handling, ensuring high performance and reliability.

Specifications and Components
OCME integrates various auxiliary components into its filling lines, including:
  • Filler Machines: Cappers and capping turrets, with production capabilities up to 56,000 caps per hour.
  • Empty Drum Magazine: Compact storage systems for empty drums.
  • Bottle Unscrambler: Systems designed for easy size changes without tools.
  • Markers: Ink-jet markers and code printing systems for identification.
  • Induction Sealer: Devices for tamper-proof sealing with easy size change capabilities.

Training and Support
OCME offers specialized training courses to enhance understanding of machine parameters, including both classroom and practical sessions.

Research and Development
The R&D department focuses on innovating and experimenting with new technologies, including product viscosity tests.

Line Information System (LIS)
The LIS is a customizable line supervisor providing real-time and historical data on operational status and performance.

Customer Service
OCME provides extensive customer-focused services, including:
  • Field Support: Global network of technicians for diagnostics and maintenance.
  • MyOCME App: Mobile app for accessing services and managing service contracts.
  • Upgrades and Spare Parts: Feasibility studies and solutions using advanced materials.
  • Maintenance Contracts: Modular contracts to prevent malfunctions and ensure optimal performance.
  • Training: Customized courses for optimizing machine performance and ensuring safety compliance.

Global Presence
OCME has subsidiaries in the UK, France, South Africa, Mexico, the USA, Thailand, and China, providing local support and services.
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Catalog excerpts

FILLING SYSTEMS-1

FILLING SYSTEMS FOR VISCOUS LIQUIDS FILLING SYSTEMS High-performance solutions for the viscous liquids industry

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FILLING SYSTEMS-2

OCME was established in 1954 and is known all over the world as one of the most reliable and innovative leaders in the automated packaging machinery and solutions sector. The headquarters are situated in Parma, Italy and operations are worldwide. It has provided its customers top-quality consumable packaging solutions, based on ongoing innovative research for 64 years. OCME solutions are devised and produced in packaging valley, the Italian packaging machinery production hub, just like our red, the symbol of successful Italian industry across the globe. In 2017, OCME signed an agreement with...

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FILLING SYSTEMS-3

OCME SYSTEMS FOR FILLING VISCOUS LIQUIDS THE DRIVING FACTOR OF A FILLING SYSTEM OCME started gaining a footing in the 1960s in the sector of filling systems for viscous liquids, ranging from lubricating oils to greases and oils of vegetable origin. A process of continuous improvement has led OCME to a develop highly advanced control quality to ensure extreme accuracy in filling. The global market, which is highly fragmented and heterogeneous in terms of the typology of manufacturers, implies needs for operators of all sizes, geographical areas and distribution channels. From multinationals to...

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FILLING SYSTEMS-4

THE FILLING MACHINE RANGE For viscous liquid manufacturers, OCME has developed a wide range of solutions for filling virtually all the container types required by distribution and the industry. The combination of a great number of variables determining the choice of a filler, i.e. products to process, containers and productivity rates, only to mention the main variables, define the wide OCME offer for this type of application. From phials of a few decilitres to 220-litre drums, OCME fillers are designed as the heart of the packaging line and are thus the backbone of the productive section of...

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FILLING SYSTEMS-5

LIBRA R5-R30 The range of Libra weight filling machines covers a wide spectrum of applications for the filling of petrochemical products. The different models that are available for production rates up to 40,000 containers per hour can process a wide variety of containers made of plastic (normally HDPE or PET), glass or metal. 1. Load cells and filling electronics All electronic components are located in the upper zone of the rotating part and easy to access for maintenance operations. The use of “off-centre” load cells manufactured by suppliers selected by OCME enables us to obtain: / No parallelogram...

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FILLING SYSTEMS-6

LIBRA LT Filling of drums with capacity from 50 - 220 litres The Libra series includes a category of modular in-line to drums supplies turn-key systems ranging from filling machines for plastic or metal containers of large the feeding of containers to filling, palletization and dimensions. OCME with its Libra LT series dedicated storage. Automatic and semi-automatic solutions are available according to the customer's needs and required performance. 1. Infeed, selection and orientation Infeed and selection occur in automatic mode thanks to a pneumatic system. Orientation may occur by means of...

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FILLING SYSTEMS-7

VIRGO The range of Virgo weight filling machines covers a wide spectrum of applications for the filling of edible oil products. With two versions, neck and body handling, various models that are available for production rates up to 40,000 containers per hour capable of processing a wide variety of containers made of plastic (normally HDPE or PET), glass or metal. 1. Load cells and filling electronics All electronic components are located in the upper zone of the rotating part and easy to access for maintenance operations. The machine is equipped with HBM off-centre load cells with the following...

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FILLING SYSTEMS-8

COMPLEMENTARY DEVICES OF THE FILLING LINE Strong of long experience in the petrochemical sector, OCME can provide complete support for turn-key lines. The main machinery of the line is designed and produced by OCME offering additional warranty of high-quality standards and fewer integration problems. Entire teams of specialized engineers are at the service of OCME customers to develop solutions that meet specific filling, packaging, palletizing and handling demands. All machines produced by OCME and all integrated device made by third parties are the result of careful study and rigorous selection,...

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FILLING SYSTEMS-9

The OCME R&D department has a reserved area where filling experts work continuously to innovate and experiment with new technologies. For instance, one of the most important characteristics of a product is its viscosity. By using a viscometer, our experts measure this feature to determine product behaviour in production conditions at varying temperatures. PRODUCT VISCOSITY TESTS Relationship between viscosity and temperature The acquired data, together with tests conducted on the filling head, are used to predict product behaviour and filling time for the various sizes with extreme precision,...

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FILLING SYSTEMS-10

CUSTOMER SERVICE With OCME’s service solutions, an investment is made in long-term performance. OCME offers an extensive range of customer-focused services, based on assistance and after-sales support for the machine. We provide several services, such as local or remote technical support through the use of the most modern technologies, the supply of spare parts, the installation of updates, maintenance contracts and more. Everything is devised with the aim of meeting the needs of our customers and building a lasting relationship, based on mutual trust and cooperation. Reactivity, proactiveness...

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FILLING SYSTEMS-11

HQ Filling Systems - English - 06/2019 Printed 03/2018 OCME 43122 Parma Via Del Popolo 20/A e-mail [email protected] Tel +39 0521 275111 Fax +39 0521 272924 SUBSIDIARIES OCME UK Ltd. King John House, Kingsclere Park - Kingsclere Newbury BERKSHIRE RG20 4SW Tel +44 1635 29 81 71 Fax +44 1635 29 79 36 OCME FRANCE 42 avenue Montaigne 75008 Paris - France Tel +33 627893620 OCME SA 110 Koornhof Road, Unit 3, lions Cove, Meadowdale Johannesburg South Africa OCMEXICO Embalaje, S. de R.L. de C.V. Homero 425 Torre “A” Desp. 102 V Sección México D.F., 11570 - Mexico Tel +52 5552542401 OCME AMERICA 5300 N.W....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.