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Sellafield - Remote Handling Case Study

Sellafield - Remote Handling Case Study

Sellafield - Remote Handling Case Study

Product catalog summary
Introduction
Sellafield requires advanced remote handling capabilities for safe and cost-efficient exploration and characterization of nuclear facilities. Snake-arm robots are identified as suitable tools for working in confined and hazardous spaces.
Objectives
The primary objective is to demonstrate the effectiveness of snake-arm robots in unstructured and unknown environments. Key tasks include visual inspection, remote handling, radiological inspection, sampling loose material, and water-jetting.
Design and Tools
Two snake-arm robots, each 2.5 meters long and 100mm in diameter, were constructed. One was equipped with a water-jetting head, and the other with a three-degree-of-freedom wrist-and-gripper with an integrated camera and lights. The design allows for a range of tools to be deployed, with all services routed inside the snake-arm.
Operation
The snake-arm robots utilize a nose-following control mode, allowing operators to guide the tool using tip-mounted cameras. This intuitive control enables navigation between pipes and into vessels. All tasks were completed in under four hours, with arm exchanges taking less than 15 minutes and deployment changes taking 45 minutes.
Conclusion
The trials demonstrated the versatility, rapid deployment, and intuitive operation of snake-arm technology. The slender, lightweight arm provides a safe, cost-effective, and generic deployment method for various tools in hazardous, confined spaces.
Deployment
The Rail&Rotate linear introduction axis allows the snake-arm to nose-follow into the cell using either horizontal or vertical penetrations.
Environment
The Sellafield site includes ponds, vaults, and cells with unknown radiation risks, making manual entry inappropriate. A mock-up dry processing cell was used for testing, featuring pipework and vessels accessible via 150mm diameter, 1m long penetrations.
Company Information
OC Robotics specializes in confined space automation, offering bespoke solutions and a range of snake-arm robots. The company provides consultancy services and a Snake-Arm Simulator for testing and experiencing the intuitive control of their robots.
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Catalog excerpts

Sellafield - Remote Handling Case Study-1

Nuclear decommissioning case study: Sellafield Snake-arm robot capability demonstration Sellafield requires a dextrous remote handling capability to conduct safe, cost efficient exploration and characterisation of nuclear facilities. Snake-arm robots are general purpose delivery tools for confined space working in hazardous areas. DEFINE Objectives To demonstrate snake-arm robots in an unstructured, unknown environment performing: The Sellafield site contains a wide range of ponds, vaults and cells, often containing unknown radiation risks. Manual entry is not appropriate. A mock-up was built representing a dry processing cell containing pipework and vessels. Access to the cell was via 150mm diameter, 1m long, horizontal and vertical penetrations. Visual inspection Remote handling Radiological inspection Sampling loose material Water-jetting DESIGN Two snake-arms and a range of tools Two 2.5m long, 100mm diameter, self-supporting snake-arm robots were constructed. One snakearm robot was equipped with a water-jetting head. The second was equipped with a three degree-of-freedom wrist-andgripper with integrated camera and lights. Radiological probe Swabbing tool The generic gripper interface allowed a range of tools to be deployed. All tool services were routed inside the snake-arm. Water-jetting head Gripper with integrated camera Deployment Zoom camera with lights The Rail&Rotate linear introduction axis allows the snake-arm to nosefollow into the cell, using either horizontal or vertical penetrations. Snaking between pipes to swab a pipe: vertical deployment Operation Snake-arm nose-following allows the operator to fly the tool using the tip mounted cameras, with the arm following. This intuitive control mode allows the operator to snake between pipes and into vessels. All tasks were completed in under 4 hours. Arm exchange took less than 15 minutes. The time to change between vertical and horizontal deployment was 45 minutes. Inspection inside a vessel inside the cell: vertical deployment Water jetting: horizontal deployment Sampling inside a pipe inside a vessel inside the cell: vertical deployment The trials demonstrated the versatility, rapid deployment and intuitive operation of snake-arm technology. The slender, lightweight arm is a safe, cost effective, generic deployment method for a range of tools in hazardous, confined

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Sellafield - Remote Handling Case Study-2

OC Robotics OC Robotics are world leaders in confined space automation - our snake-arm robots are designed specifically for remote handling operations within confined or hazardous spaces. The Explorer catalogue The Explorer range of snake-arm robots are general purpose tools which occupy the mid-range for diameter, reach, payload, curvature and precision. The catalogue shows all of the available configurations and can be downloaded from our website. Bespoke solutions Confined spaces are nearly all different. The work to be completed may involve a wide range of tools. OC Robotics delivers bespoke...

 Open the catalog to page 2

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