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Schroff Design Guide

Schroff Design Guide
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Schroff Design Guide

Product catalog summary
Introduction to Standards
Schroff highlights the significance of standards and modular concepts in electronics packaging to ensure reliability and cost-effectiveness. Standard designs facilitate rapid development and market entry without extensive testing.
Flexibility and Cost-Effectiveness
Modular standard product platforms offer a cost-effective alternative to proprietary designs, particularly in markets where high investment in proprietary designs is impractical.
Contents Overview
The document provides a summary of key mechanical standards from the IEC, encouraging users to refer to IEC resources for detailed information.
Schroff's Commitment
Since 1978, Schroff has been involved in standardizing mechanical structures for electronics equipment, integrating new technologies into standard product platforms globally.
International Standards
Standards such as VME, CPCI, and ATCA are integrated into IEC standards. ETS standards, developed by ETSI, focus on telecom requirements and align closely with IEC standards.
Scope of Summary
The summary aims to enhance understanding of standards' correlations and applications, with detailed information available on the IEC website.
IEC Standards Overview
IEC standards cover dimensional specifications, physical integrity, electromagnetic compatibility, and thermal management. Key standards include IEC 60297, IEC 61587, and IEC 61969.
Design Guide for Subracks
The guide details dimensions and specifications for subracks, including printed boards, connectors, and backplanes.
Subrack and Cabinet Design
Details on subrack and cabinet dimensions for various standards, including IEC 60297 and ETS 300, are provided, along with climatic and physical test requirements.
Safety and Thermal Management
Safety requirements are outlined according to IEC 60950, along with IP protection degrees and thermal management considerations.
Electrostatic Discharge (ESD) Provisions
IEC 60297-3-101 outlines an optional method for ESD protection using a contact clip in guide rails, emphasizing proper grounding and discharge resistor use.
Keying and Alignment Pin
IEC 60297-3-103 describes keying and alignment methods for plug-in units, focusing on design freedom and correct positioning for EMC shielded panels.
Subrack and Cabinet Dimensions
IEC 60917-2-2 and ETS 300 119-4 provide dimensions for subracks, ensuring compatibility between metric and 19" systems.
Climatic and Physical Tests
IEC 61587 series covers climatic, mechanical, and electromagnetic tests for subracks and cabinets, ensuring product integrity under various conditions.
Static and Dynamic Tests
IEC 61587-1 specifies static load and dynamic tests to ensure structural stiffness and resilience against shock and vibration.
Seismic and Environmental Requirements
IEC 61969-3 and IEC 61587-2 outline requirements for outdoor enclosures, focusing on seismic integrity and environmental protection.
Electromagnetic Shielding Performance
IEC 61587-3 describes three levels of electromagnetic shielding, providing guidelines for enclosure selection based on attenuation levels.
Safety Requirements
IEC 60950 and IEC 61010 specify safety measures for shock, mechanical, and fire hazards, including earthing and material standards.
IP Degrees of Protection
IEC 60529 defines protection levels against dust and water, ensuring safety for personnel and equipment.
Protection Standards
For electronic/electrical cabinets, IP 43 is suitable for indoor environments, while IP 54 and IP 55 are recommended for more challenging conditions.
Water and Foreign Body Protection
The document outlines the IP rating system, detailing protection levels against water and foreign bodies.
Thermal Management
Guidelines from IEC 62194-1 are provided for evaluating thermal performance in enclosures, with examples of heat management solutions.
VME and CPCI Architectures
These architectures use common standards for mechanical structures, sharing the Eurocard form factor but differing in mechanical details.
AdvancedTCA® - PICMG 3.0
This specification defines dimensions and functional details for Telecom Computing Architecture, including provisions for ESD, EMC, and hot-swap capabilities.
Company Information
Schroff is a global partner in the electronics industry, with production and development sites across Europe, America, and Asia, ensuring proximity to customers and meeting local market demands.
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Catalog excerpts

Schroff Design Guide-1

Standards Summary for Electronics Packaging

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Schroff Design Guide-2

Introduction to the Standards Summary Why is Schroff committed to standards and modular concepts? Commercial electronic devices are investments with relatively long life cycles, where high reliability and availability are predominant requirements. In order to keep the cost low and at the same time maintain a very high quality level, standard designs with predefined performance levels are indispensable. Subracks, cases and cabinets are structural parts of any equipment. The standards philosophy allows short development time and fast market introduction for these products without expensive development,...

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Schroff Design Guide-3

Paul Mazura Germany Vice President Product Development and Standardisation Keith Reynolds UK Technical Manager The Schroff commitment to standards Since 1978 Schroff is actively participating in the standardisation of "Mechanical Structures for Electronics Equipment" in the global IEC organisation. As an international company with global customers we feel responsible for the progress in standardisation by implementing latest technologies and converting them into standard product platforms. Michael Thompson USA Principal Engineer Akio Shimada Japan Manager Marketing and Standardisation Members...

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Schroff Design Guide-4

Standardisation Summary - a Guide Through International Standards for Electronics Packaging IEC standards The globalisation of the commercial electronics market creates a demand for internationally valid standards. Time-to-market and development expenses of an electronic device force application engineers to use off-the-shelf products rather than design proprietary packaging solutions. Recently developed Electronics Packaging standards comprise dimensional specifications and - on a higher level - the criteria for physical integrity, electromagnetic compatibility and thermal management. With regard...

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Schroff Design Guide-5

Mechanical Structures for Electronics Equipment 1.00 Design guide for subracks and associated plug-in units 6 1.01 Overview of the 482.6 mm (19") standard series, IEC 60297-3-101 7 1.02 Basic subrack dimensions 8 1.03 Guide rail dimensions 9 1.06 Subrack depth mounting dimensions 12 1.07 Subrack front mounting dimensions 13 1.08 Dimensions of subrack associated plug-in units 14 1.09 Subrack/front panel shielding interface dimensions 15 1.10 Subrack/plug-in unit electrostatic discharge provisions (ESD) 16 1.11 Subrack/plug-in unit keying and alignment pin 17 1.12 Subrack dimensions for the 25...

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Schroff Design Guide-6

1.00 Design Guide for subracks and associated plug-in units

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Schroff Design Guide-7

1.01 Overview of the 482.6 mm (19") standard series IEC 60297-3-101 1 Board type plug-in unit 2 Box type plug-in unit 19" system dimensions and definitions Width: Depth: The width over the mounting flanges is 482.6 mm The overall width behind the mounting flanges The subrack total depth is not explicitly specified (19"), which created the term 19" system. (incl. screws) shall be max. 449 mm. The subrack by the standard. The individual dimensions aperture width is subdivided by a modular pitch of depend on the board depth, rear connector tails or 1 HP = 5.08 mm (2/10"). rear input/output plug-in...

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Schroff Design Guide-8

1.02 Basic subrack dimensions First pitch line Subrack front view for 3 U, 6 U and 9 U Printed board Guide rail Note: The height dimension 100.2 + 0.5 mm is derived from the printed board height dimension and a min. tolerance of 0.2 mm. The max. tolerance of 0.2 + 0.5 = 0.7 mm includes the clearance tolerance of the subrack horizontal members. Width: 482.6 mm ± 0.4. Mounting grid for front panels: 5.08 mm. Subrack aperture: > 84 x 5.08 mm Dimensions and description of front panel height arrangements ) optional design

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Schroff Design Guide-9

1.03 Guide rail dimensions , , Pitch lines Printed board thickness is in general 1.6 mm. Thicker boards are possible but need to be agreed between contracting parties. If two part connectors are used the increased thickness shall be opposite to the reference plane of the board (Ref. plane = ref. to first pitch line). 1 Guide rail for plug-in units as per IEC 60297-3-101. 2 Mirrored to version 1. Used for rear I/O or on right hand position. 3 Guide rail with off-set position (board shifted by 2.54 mm). 4 Guide rail with keying and alignment pin receptacle as per IEC 60297-3-103 (see also 1.11)....

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Schroff Design Guide-10

The printed board dimensions are specified in IEC 60297-3-101. The figure below shows a typical 6 U board. Fixing points for printed board holder Ø 2,7 Table 1 Dimensions: Thickness: The printed board dimensions are defined as the The thickness of a board is, if nothing specifically Printed board base of the Eurocard form factor required 1.6 mm. Thicker boards should be agreed (H = 100 x D = 160 mm). between user and vendor with respect to the Heigth H +0/-0.3 Depth D +0/-0.3 accessories concerned, e. g. guide rails. 80 Height: IEC 60297-3-101 as the relevant standard for 19" 3 U = 100 100 The...

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Schroff Design Guide-11

Figure 6a Pitch line Front view Pitch line Reference lines for fixing points of the backplanes to the subrack First position of the connectors of IEC 60603-2 and 61076-4-113 series (contact row b) First position of the connectors of IEC 61076-4-101 series The connectors of the above described IEC series fit on the backplane within the same slot width but with different reference dimensions of the contact grids to the pitch line. The contact grid in figure 6a is 2.54 mm and 2 mm in figure 6b. Typical applications for the IEC 60603-2 and IEC 61076-4-113 series are VME64 and VME64x. IEC 61076-4-101...

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Schroff Design Guide-12

1.06 Subrack depth mounting dimensions Inspection dimensions for the subrack front depth D from the front attachment plane to the backplane attachment plane The formular for connectors type IEC 60603-2 and 61076-4-113 (application example VME) is the same as for connectors type IEC 61076-4-101 (application example CPCI): D = printed board depth + 15.6 (e. g. 160 + 15.6 = 175.6). Front plug-in unit Rear plug-in unit Inspection dimensions for the subrack rear Explanations for the rear arrangement of depth DR from the rear attachment plane to plug-in units the backplane attachment plane For I/O...

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