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CNC SYSTEM 2021/2022
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CNC SYSTEM 2021/2022
Product catalog summary
Introduction
NUM is a prominent provider of CNC solutions, specializing in machine automation with flexible systems tailored to specific market needs. The Flexium+ CNC system is a key product, known for its scalability and adaptability, offering competitive advantages to machine builders.
NUM is a prominent provider of CNC solutions, specializing in machine automation with flexible systems tailored to specific market needs. The Flexium+ CNC system is a key product, known for its scalability and adaptability, offering competitive advantages to machine builders.
Flexium+ CNC System Overview
The Flexium+ CNC system is available in three configurations: Flexium+ 6, Flexium+ 8, and Flexium+ 68, each catering to different complexity levels. These systems support various axes and spindles, with options for multi-channel configurations and extensive interpolation capabilities.
The Flexium+ CNC system is available in three configurations: Flexium+ 6, Flexium+ 8, and Flexium+ 68, each catering to different complexity levels. These systems support various axes and spindles, with options for multi-channel configurations and extensive interpolation capabilities.
Industry 4.0 Readiness
The Flexium+ system supports Industry 4.0 initiatives with open communication capabilities and integration with systems like SCADA, MES, and ERP. It uses fieldbuses such as EtherCAT for horizontal integration and offers vertical communication through OPC and other interfaces.
The Flexium+ system supports Industry 4.0 initiatives with open communication capabilities and integration with systems like SCADA, MES, and ERP. It uses fieldbuses such as EtherCAT for horizontal integration and offers vertical communication through OPC and other interfaces.
System Components and Functions
The system includes high-level CNC functions, advanced servo drive algorithms, and customizable operator panels with integrated industrial PCs. The Flexium+ HMI can be adapted or replaced with custom interfaces using standard development tools.
The system includes high-level CNC functions, advanced servo drive algorithms, and customizable operator panels with integrated industrial PCs. The Flexium+ HMI can be adapted or replaced with custom interfaces using standard development tools.
NUM Motors and Drives
NUM offers a wide range of motors, including brushless axis motors with excellent performance and dynamics. These motors, combined with NUM drives, ensure smooth operation even at low speeds and are easily integrated into various machine applications.
NUM offers a wide range of motors, including brushless axis motors with excellent performance and dynamics. These motors, combined with NUM drives, ensure smooth operation even at low speeds and are easily integrated into various machine applications.
Safety and PLC Functions
The NUMSafe PLC and Safe I/Os provide enhanced safety features, ensuring reliable operation in industrial environments. The system supports both standard and optional safety functions.
The NUMSafe PLC and Safe I/Os provide enhanced safety features, ensuring reliable operation in industrial environments. The system supports both standard and optional safety functions.
Operator Panels and Accessories
NUM provides a variety of operator panels and accessories, including mobile operator panels for remote machine control. These panels are designed for reliability and ease of use, enhancing the overall user experience.
NUM provides a variety of operator panels and accessories, including mobile operator panels for remote machine control. These panels are designed for reliability and ease of use, enhancing the overall user experience.
Conclusion
The Flexium+ CNC system by NUM is a comprehensive solution for machine automation, offering flexibility, scalability, and integration capabilities that align with modern manufacturing needs and Industry 4.0 standards.
The Flexium+ CNC system by NUM is a comprehensive solution for machine automation, offering flexibility, scalability, and integration capabilities that align with modern manufacturing needs and Industry 4.0 standards.
Spindle Motors
The AMS and IM series motors offer smooth low-speed operation and fast, accurate positioning, ideal for C axis applications and spindle indexing. They provide continuous power outputs from 3.7 to 55 kW. The Motorspindle® integrates motor parts directly into the spindle for increased rigidity and quieter operation, with customizable versions available.
The AMS and IM series motors offer smooth low-speed operation and fast, accurate positioning, ideal for C axis applications and spindle indexing. They provide continuous power outputs from 3.7 to 55 kW. The Motorspindle® integrates motor parts directly into the spindle for increased rigidity and quieter operation, with customizable versions available.
NUMDrive X: Compact Precision and Dynamics
NUMDrive X servo drives are designed for the Flexium+ CNC, featuring a modular, compact design with high power density. They offer scalable control units in Mono-Axis and Bi-Axis versions, tailored for precision, speed, and cost-effectiveness. The drives support NUM’s Functional Safety Over Ethernet (FSOE) concept.
NUMDrive X servo drives are designed for the Flexium+ CNC, featuring a modular, compact design with high power density. They offer scalable control units in Mono-Axis and Bi-Axis versions, tailored for precision, speed, and cost-effectiveness. The drives support NUM’s Functional Safety Over Ethernet (FSOE) concept.
Flexium+ System Overview
Flexium+ advances CNC technology with a new hardware and software platform, offering scalability, flexibility, and enhanced features. It supports up to 32 spindles per NCK unit and allows for global configuration control of large systems. Enhanced algorithms provide precise control, and the system includes NUMDrive X digital drives with simplified connectivity.
Flexium+ advances CNC technology with a new hardware and software platform, offering scalability, flexibility, and enhanced features. It supports up to 32 spindles per NCK unit and allows for global configuration control of large systems. Enhanced algorithms provide precise control, and the system includes NUMDrive X digital drives with simplified connectivity.
User/Customer Benefits
Safety: The NUMSafe architecture integrates a safe PLC with FSOE protocol for safe motion monitoring. NUMDrive X features the NUM-SAMX safety board.
Flexibility: Flexium+ allows any of the 32 connected devices to be an axis or spindle, enabling control of up to 32 spindles.
Productivity: Enhanced computing power, resolution, and bandwidths improve productivity. An innovative protocol eliminates the need for a separate encoder cable.
Safety: The NUMSafe architecture integrates a safe PLC with FSOE protocol for safe motion monitoring. NUMDrive X features the NUM-SAMX safety board.
Flexibility: Flexium+ allows any of the 32 connected devices to be an axis or spindle, enabling control of up to 32 spindles.
Productivity: Enhanced computing power, resolution, and bandwidths improve productivity. An innovative protocol eliminates the need for a separate encoder cable.
Components
Flexium+ includes various panels and companion products for human-machine interaction, such as the FS194i operator panel with modern HMI software, and configurable machine panels like MP04 and MP05. The nPad offers a customizable HMI with soft-keys and emergency controls.
Flexium+ includes various panels and companion products for human-machine interaction, such as the FS194i operator panel with modern HMI software, and configurable machine panels like MP04 and MP05. The nPad offers a customizable HMI with soft-keys and emergency controls.
Process Monitoring
NUMmonitor provides real-time process control without additional sensors, and the NUM vibration detector connects directly to NUMDrive X for monitoring.
NUMmonitor provides real-time process control without additional sensors, and the NUM vibration detector connects directly to NUMDrive X for monitoring.
Vibration Detector (VDR)
The NUM vibration detector, an accelerometer, can be directly connected to the NUMDrive X. It samples at 100 microseconds and is used for measuring accelerations and damping machine vibrations in a closed loop.
The NUM vibration detector, an accelerometer, can be directly connected to the NUMDrive X. It samples at 100 microseconds and is used for measuring accelerations and damping machine vibrations in a closed loop.
Flexium+ CNC System Overview
The Flexium+ CNC System includes several components such as the Flexium+ HMI, Flexium 3D, NUMDrive X, motors, encoders, PLC, and I/Os. Each component is designed to enhance the efficiency and precision of machining processes.
The Flexium+ CNC System includes several components such as the Flexium+ HMI, Flexium 3D, NUMDrive X, motors, encoders, PLC, and I/Os. Each component is designed to enhance the efficiency and precision of machining processes.
Flexium+ HMI
The Flexium+ HMI is an intuitive interface for machine interaction, offering flexibility and customization through tools like HTML, Java, and C++. It includes virtual keyboards for machine control, editing, and ISO programming.
The Flexium+ HMI is an intuitive interface for machine interaction, offering flexibility and customization through tools like HTML, Java, and C++. It includes virtual keyboards for machine control, editing, and ISO programming.
Flexium 3D
Flexium 3D provides fast and accurate 3D simulation for part programs, available in office and machine versions. It supports various applications like milling, drilling, and cutting, with features such as collision detection and material removal simulation.
Flexium 3D provides fast and accurate 3D simulation for part programs, available in office and machine versions. It supports various applications like milling, drilling, and cutting, with features such as collision detection and material removal simulation.
NUMDrive X
NUMDrive X servo drives are compact and efficient, offering high power density and modularity. They support multi-axis applications and energy exchange, with options for standard and high-performance drives. The drives include safety features and a digital encoder interface.
NUMDrive X servo drives are compact and efficient, offering high power density and modularity. They support multi-axis applications and energy exchange, with options for standard and high-performance drives. The drives include safety features and a digital encoder interface.
Motors and Encoders
NUM produces brushless motors with high power-to-weight ratios and dynamic performance. The motors integrate a revolutionary encoder system that reduces installation time and costs while improving reliability and control resolution.
NUM produces brushless motors with high power-to-weight ratios and dynamic performance. The motors integrate a revolutionary encoder system that reduces installation time and costs while improving reliability and control resolution.
PLC and I/Os
The Flexium+ PLC is programmed according to IEC 61131-3, supporting multiple programming languages. It offers tools for development and maintenance, with the ability to create compiled libraries for protecting know-how. The I/O system uses EtherCAT technology for real-time communication.
The Flexium+ PLC is programmed according to IEC 61131-3, supporting multiple programming languages. It offers tools for development and maintenance, with the ability to create compiled libraries for protecting know-how. The I/O system uses EtherCAT technology for real-time communication.
NUMsizer
NUMsizer assists in configuring and selecting components for the CNC system, starting with motor selection based on kinematic data. It optimizes the power supply and drives for the system.
NUMsizer assists in configuring and selecting components for the CNC system, starting with motor selection based on kinematic data. It optimizes the power supply and drives for the system.
Flexium Tools
Flexium Tools software integrates and commissions machines, allowing users to manage system components under a unified environment. It supports project handling with access rights and archiving capabilities.
Flexium Tools software integrates and commissions machines, allowing users to manage system components under a unified environment. It supports project handling with access rights and archiving capabilities.
Servo Drives Parameterizing
All servo drives in the Flexium+ System are easily accessible through the Flexium Tools menu. The device structure mirrors the system setup, with servo drives listed under the controlling Flexium+ NCK.
All servo drives in the Flexium+ System are easily accessible through the Flexium Tools menu. The device structure mirrors the system setup, with servo drives listed under the controlling Flexium+ NCK.
Field Busses
Devices compatible with CANopen and EtherCAT can connect to the bus using supplied EDS/ESI/XML files. NUM offers a range of EtherCAT-based I/O components and machine panels that integrate easily as field bus devices.
Devices compatible with CANopen and EtherCAT can connect to the bus using supplied EDS/ESI/XML files. NUM offers a range of EtherCAT-based I/O components and machine panels that integrate easily as field bus devices.
Flexium+ CNC System Instruments
Tools like Frequency Analyzer, Ball-Bar, and Contour Accuracy Oscilloscope aid in commissioning. The Ball-Bar function checks axis behavior and adjusts servo drive parameters, generating diagrams of radial errors to facilitate adjustments.
Tools like Frequency Analyzer, Ball-Bar, and Contour Accuracy Oscilloscope aid in commissioning. The Ball-Bar function checks axis behavior and adjusts servo drive parameters, generating diagrams of radial errors to facilitate adjustments.
Flexium+ and Safety
NUMSafe integrates safety technology, offering scalability, flexibility, and reduced wiring. It includes NUMSafe PLC, Digital Input/Output modules, and uses a Fail Safe over EtherCAT protocol for reliable data transmission. Monitoring functions comply with EN 61800-5-2 standards.
NUMSafe integrates safety technology, offering scalability, flexibility, and reduced wiring. It includes NUMSafe PLC, Digital Input/Output modules, and uses a Fail Safe over EtherCAT protocol for reliable data transmission. Monitoring functions comply with EN 61800-5-2 standards.
System Functions
General System Composition: Flexium+ systems can be configured for milling or turning, affecting canned cycles and interpolation planes. Multi-NCK allows control over multiple NCKs, supporting systems with over 200 axes.
Axes and Spindles: The system supports various axis configurations, with high internal resolution and programmable resolution. The DISC NT+ servobus ensures fast positioning and optimal contour-following.
General System Composition: Flexium+ systems can be configured for milling or turning, affecting canned cycles and interpolation planes. Multi-NCK allows control over multiple NCKs, supporting systems with over 200 axes.
Axes and Spindles: The system supports various axis configurations, with high internal resolution and programmable resolution. The DISC NT+ servobus ensures fast positioning and optimal contour-following.
CNC Functions
Standard Axis Functions: Includes backlash compensation, dynamic limit switches, Look-Ahead function, and more. Optional functions like synchronized axes and inclined axes are available for specific applications.
Standard Axis Functions: Includes backlash compensation, dynamic limit switches, Look-Ahead function, and more. Optional functions like synchronized axes and inclined axes are available for specific applications.
Overview: The document provides a comprehensive guide on programming and functions related to the Flexium+ CNC System, focusing on five-axis machining, spline interpolation, and various CNC functions. It highlights the advantages, challenges, and specific G-code functions used in CNC programming.
Five-Axis Machining: In five-axis machining, programming the articular coordinates of rotary axes directly is common. This method, while machine-dependent, offers advantages such as easier anticipation of machine behavior and absence of singularity. Challenges include part balancing, which can be addressed by compensating deviations using correction values entered via the Flexium HMI.
G-Code Functions: The document details several G-code functions:
- G30: Executes the part program considering current axis coordinates.
- G32: Tool vector programming, defining orientation by tool vector coordinates.
- G34: 3DWPC, allowing the NCK to rebuild and compensate the tool orientation vector.
Spline Interpolation: Spline interpolation is used for smoothing curves, ensuring continuous tangents and constant acceleration. It involves defining points on the curve and the sequence of execution.
System Functions: Various system functions are described, including:
- FXSO000426: NURBS interpolation for high-speed cutting.
- FXSO000497: Circular interpolation by three points.
- FXSO000514: Radial axis boring/milling function.
- FXSO000699: Multi-level Electronic Gear Box (MLEGB) for gear manufacturing.
Technological Functions: Functions like Technological Feed Adaptation and Automatic Offset Compensation are specifically developed for applications like water jet cutting, addressing issues like kerf width and cutting speed.
Adaptive Feed Control: This feature improves surface quality and reduces production times by monitoring spindle torque and regulating feed rate.
Standard and Optional Machining Functions: The document outlines standard functions like programming in polar and Cartesian coordinates, and optional functions like Rotation Tool Center Point (RTCP) and High-Speed Cutting (HSC).
Conclusion: The document provides detailed insights into the programming and operational functions of the Flexium+ CNC System, emphasizing the importance of precise control and compensation in CNC machining.
Smoothing Configuration: NUMcoss provides standard smoothing parameters for machines, which can be customized for different machining types (rough, finish, fine finish). It enhances part quality, execution velocity, and accuracy.
Combined Machine Functions: FXSO000581 includes functions for combined milling and turning machines, such as axis/spindle synchronization and coordinate conversion.
Milling and Pocket Cycles: FXSO000695 covers various milling cycles, including drilling and tapping, with customizable ISO subroutines. Rectangular and oblong pocket cycles are also supported.
Turning Cycles: FXSO000696 includes cycles for groove roughing and drilling, with options for customization.
Polygon-Cutting Cycles: FXSO100538 allows cutting polygonal shapes on rotating parts by synchronizing rotary axes.
Trochoidal Milling Cycle: FXSO000700 uses trochoidal motion for efficient milling, ensuring consistent tool engagement and material removal.
Engraving Cycle: FXSO000701 enables text engraving on workpieces without CAD/CAM systems, supporting various text orientations and rotations.
Tilted Nozzle Management: FXSO000404 adjusts nozzle orientation for jet cutting applications, compensating for non-perpendicular angles and ensuring anti-collision monitoring.
Automatic Gear-Alignment: FXSO000595 aligns previously cut gears for additional machining passes.
Inclined Plane Machining: FXSO000914 manages various machine head structures, simplifying programming for inclined planes and supporting five-axis machines.
Workpiece Positioning Compensation: Offers cycles and parameters to align workpieces without regenerating part programs, using tool vector programming for machine-independent execution.
Programming Functions: Flexium+ supports ISO code with extensions for advanced functions, including parametric programming, profile geometric programming, and customized cycles.
Optional Programming Functions: Includes scaling factors, angular program offsets, file handling, on-the-fly measurement, structured programming, and advanced contour offset capabilities.
Contour Offset Functionality
The document describes the contour offset functionality, which allows for initial and final offsets to be programmed, reaching the final offset at the contour end. This can be used for pocket milling and can handle both internal and external contours. The system analyzes contour curves to maintain a constant tool-piece feed rate and can compensate for misalignment in polar contours.
The document describes the contour offset functionality, which allows for initial and final offsets to be programmed, reaching the final offset at the contour end. This can be used for pocket milling and can handle both internal and external contours. The system analyzes contour curves to maintain a constant tool-piece feed rate and can compensate for misalignment in polar contours.
Early Block Change (EBC)
The Early Block Change (EBC) feature allows for faster machining cycles by executing the next block before the previous one finishes. It facilitates fast signal exchange between the PLC and part program, enabling auxiliary operations without stopping axes. Programming is simplified with a single G function and parameters.
The Early Block Change (EBC) feature allows for faster machining cycles by executing the next block before the previous one finishes. It facilitates fast signal exchange between the PLC and part program, enabling auxiliary operations without stopping axes. Programming is simplified with a single G function and parameters.
Dynamic Operators
Dynamic operators provide real-time computations affecting axis position references and inputs/outputs. They operate at high priority without penalizing CNC functions, useful for servo systems and high-speed tasks. An option to use C language enhances data access, though the C compiler is not included.
Dynamic operators provide real-time computations affecting axis position references and inputs/outputs. They operate at high priority without penalizing CNC functions, useful for servo systems and high-speed tasks. An option to use C language enhances data access, though the C compiler is not included.
Tool Functions
Tool functions include axis selection and orientation, tool length and radius offsets, and wear compensation. Offsets can be applied to both turning and milling tools, with specific G codes for left or right contour offsets.
Tool functions include axis selection and orientation, tool length and radius offsets, and wear compensation. Offsets can be applied to both turning and milling tools, with specific G codes for left or right contour offsets.
Tool Management
The system supports extensive tool management, handling various tool types and sizes, with features like tool life monitoring and pre-warning for limits. It integrates with the PLC for efficient tool management systems.
The system supports extensive tool management, handling various tool types and sizes, with features like tool life monitoring and pre-warning for limits. It integrates with the PLC for efficient tool management systems.
Optional Machine Operations
Features include manual control of axes, emergency retract, and backtrack along stored paths. These functions enhance operational flexibility and safety.
Features include manual control of axes, emergency retract, and backtrack along stored paths. These functions enhance operational flexibility and safety.
Compensation Functions
Axis and interaxes calibration correct positional errors. VEComp rotary and 3-/4-/5-axes machines provide error compensation for enhanced accuracy, using real-time spatial error compensation based on kinematic error modeling.
Axis and interaxes calibration correct positional errors. VEComp rotary and 3-/4-/5-axes machines provide error compensation for enhanced accuracy, using real-time spatial error compensation based on kinematic error modeling.
Measuring Functions
Probing cycles for turning and milling support adjustment and measurement applications, with features like probe calibration and workpiece measurement. The kinematic measurement cycle compensates for geometric deviations of rotary heads.
Probing cycles for turning and milling support adjustment and measurement applications, with features like probe calibration and workpiece measurement. The kinematic measurement cycle compensates for geometric deviations of rotary heads.
System Functions and Panels
Flexium+ PC panels run PLC functions and the HMI, with different versions available depending on system requirements.
Flexium+ PC panels run PLC functions and the HMI, with different versions available depending on system requirements.
Overview: The document provides a detailed description of the Flexium+ CNC System, focusing on its human-machine interface (HMI) functions, optional features, and technology integration for various machining processes. It highlights the system's adaptability, user-friendly design, and advanced functionalities for enhanced manufacturing efficiency.
Panel Options: The system offers panels with 15” or 19” LCD displays, suitable for different operational needs. The 19” multitouch display is recommended for optimal use of the HMI capabilities.
HMI Functions: The Flexium+ HMI is developed using HTML and JavaScript, allowing for customization and supporting 15 languages. It features seven contexts for different operational needs, such as production, programming, tools, work offsets, variables, diagnostics, and service. Optional functions include symbolic names for channels, an extended tool table, and a teach-in function for programming.
PLC Visualization: The system supports custom screen creation for diagnostics and maintenance, with options for integration in production contexts and web interfaces.
Flexium CAM Concept: This framework allows for the creation of Technology HMIs for computer-aided manufacturing, supporting all languages of Flexium HMI. It includes the Flexium CAM Engine and Designer for project creation and execution.
NUMgear HMI: The document describes various NUMgear HMI packages for gear hobbing, threaded wheel gear grinding, and shaping, each providing user-friendly interfaces and eliminating the need for NC code programming.
NUMmill and NUMgrind HMI: These interfaces simplify shop floor programming for milling and cylindrical grinding operations, offering graphical interfaces and embedded cycles for various machining tasks.
NUMmonitor: This feature provides real-time process control by monitoring machining parameters to prevent downtime. It records motor loads and other variables, signaling discrepancies to the PLC for appropriate action.
Flexium Office: Flexium Office allows the use of Technology HMIs without machine connection, enabling project creation and testing in an office environment.
Overview: The document provides a detailed description of the Flexium+ CNC System, focusing on its software components, functionalities, and optional features. It highlights the benefits of using Flexium Office and Flexium 3D for CNC programming and simulation, enhancing machine efficiency and safety.
Flexium Office: Flexium Office allows users to generate CNC part programs locally on a PC, enabling workflow organization and testing in advance. This increases machine efficiency by reserving production machines for actual part processing. A Flexium PC Dongle is required to run Flexium Office.
Flexium 3D: Flexium 3D is a graphical simulation software for CNC part programs, supporting milling, drilling, turning, water jet, and plasma cutting applications. It visualizes tool paths, simulates material removal, and checks for collisions. The software requires machine configuration inputs and offers both office and machine versions. Optional features include simulations for different machining processes, material removal, collision detection, and online synchronization.
Collision Detection: Flexium 3D includes offline and online collision detection capabilities, considering tool paths, dimensions, and machine components to prevent collisions. It supports manual motion and complex machining scenarios, enhancing safety and reducing downtime.
OPC and MTConnect: The system supports OPC DA and OPC UA for real-time data communication and semantic data description. MTConnect provides a standardized protocol for data exchange, reducing startup time and maintenance costs by offering a common data definition across machines.
MQgateway: Based on the MQTT protocol, MQgateway facilitates data collection and distribution for automation solutions, supporting machine information, state, and job status topics.
Flexium Tools: Part of the Flexium Suite, Flexium Tools integrates and commissions machine components, offering programming, configuration, and optimization functions. It supports PLC programming, NCK parameterization, and servo drive configuration, with easy navigation and project handling features.
Field Busses and Instruments: The system supports CANopen and EtherCAT compatible devices, providing a range of I/O components and machine panels. Instrument tools like Ball-bar and Oscilloscope assist in commissioning and optimizing machine parameters.
Flexium+ CNC System Overview
System Functions and Tools
The Flexium+ CNC System includes various tools for system functions such as frequency analysis, contour accuracy, and test points. The frequency analysis tool is used for tuning speed and position loops by introducing a white noise signal and recording the resulting motion in a Bode-Diagram. Contour accuracy tools analyze axis behavior by recording reference and real positions of axes, displaying errors with an expansion scale, and calculating speed and acceleration values. Test points display data from up to 8 drive test points simultaneously.
AutoTuner
The AutoTuner feature allows for automatic tuning of machine axes by running an ISO part program. It estimates variables like axis inertia and friction, and proposes tuning parameters such as speed loop gains and vibration modes. This feature supports various motor types and is available with Flexium version 4.1.10.0 and higher.
PLC Programming
The Flexium+ CNC System offers a logical development environment for PLC programming, supporting languages like Instruction List, Ladder, Function Block Diagram, Structured Text, and Sequential Function Control. It includes libraries for system and customer functions, supports object-oriented programming, and allows for task management in cyclic, event-controlled, or freewheeling modes.
Multi-NCK System
A multi-NCK system can connect up to 16 NCKs to a single PLC, simplifying configuration and operation for large systems. This setup presents as a single system to programmers and operators.
Optional Functions
Optional functions include extended NCK access, EtherCAT Profibus Master, and CANopen interfaces. These options provide additional capabilities for accessing NC data, managing field bus connections, and utilizing NVRAM memory for PLC variables.
NUMSafe Architecture
NUMSafe provides a comprehensive safety management solution with a Safe PLC, Safe I/Os, and NUM-SAMX modules connected via EtherCAT. It supports mixed standard and safety-related signals, complies with EN 13849-1 and EN61800-5-2 standards, and is configured using Flexium Tools.
NUMSafe PLC Functions
NUMSafe PLC functions include various function blocks for safety applications, such as emergency stop, safety door monitoring, and two-hand control. These blocks can be freely connected and configured via Flexium Tools, supporting up to 128 connections to other NUMSafe devices.
Overview: The document provides a detailed description of the NUMDrive X functions within the Flexium+ CNC System for the years 2021/2022. It covers both standard and optional functions, motor types, control methods, and safety features.
Motor Type and Control Method: NUMDrive X supports both open- and closed-loop control for various motor types, including synchronous rotary, torque, linear, and asynchronous motors. It offers current vector control and V/f mode for asynchronous motors.
Motor Sensor Compatibility: The system is compatible with multiple motor feedback types, such as Sick Stegmann Hiperface, Heidenhain EnDat, Renishaw RESOLUTE, and Magnescale encoders.
High Performance Control Loop: Features include high internal resolution, short sampling time (20 kHz), and advanced control algorithms for wide bandwidth and dynamic performance.
Direct Measure Sensor: Supports various direct measure sensors, including EnDat encoders and Renishaw RESOLUTE encoders.
EPS (Electrical Position Synchronization): Allows the use of incremental encoders for rotor position detection in synchronous motors.
Spindle-Axis Commutation: Manages synchronous and asynchronous motors as axis or spindle feed, with on-the-fly star/delta commutation for asynchronous motors.
AP01 and AP02 Functions: AP01 provides absolute position from a multi-turn encoder, while AP02 manages rotary axes with non-standard mechanical ratios.
AP06 and Digital Filters: AP06 ensures coherence between motor and sensor, while digital filters can be applied to torque, speed reference, and feedback.
Active Damping: A closed-loop algorithm for smoothing low-frequency vibrations.
Optional Functions: Includes anti-backlash, torque duplication, and winding duplication functions, requiring specific drive configurations.
Safety Functions: Standard safety includes Safe Torque Off (STO) as per EN 61800-5-2. Optional safety functions via NUM-SAMX include Safe Operational Stop (SOS), Safe Stop 1 and 2 (SS1, SS2), Safe Limited Speed (SLS), and more.
Flexium+ Options Grid Summary: Details on machine configuration, axes, spindle, and machining functions, including interpolation capabilities and specialized machining cycles.
Overview: The document provides a comprehensive overview of the Flexium+ CNC System, detailing its programming functions, tools, machine operations, compensations, measuring functions, PLC functions, applications, HMI functions, and option packs. It also includes technical specifications for the FS194i Operator Panels with Integrated iPC.
Programming Functions: The document outlines various programming functions available in the Flexium+ CNC System, such as dynamic operators, early block change, scaling factor, angular program offset, file handling in NC memory, and on-the-fly measurement/probing. These functions are categorized as standard or optional across different Flexium+ models.
Tools Functions: Key tools functions include 3D tool radius correction, tool management, and extensions to 255 offsets. These functions enhance the precision and flexibility of CNC operations.
Machine Operations: The document describes machine operations like N/M auto functionality, emergency retract, and backtrack along stored paths, which are crucial for efficient and safe machine handling.
Compensations: Compensation functions such as VEComp for various axes are detailed, providing options for enhanced accuracy in machining processes.
Measuring Functions: The document highlights kinematic measurement cycles and probing cycles for turning and milling, essential for maintaining precision in CNC operations.
PLC Functions: Various PLC functions are listed, including CAN interfaces, multi-NCK, extended NCK access, and visualization options, which are integral for system control and monitoring.
Applications: Specific applications like adaptive feed control, waterjet feed control, and spindle axis synchronization are mentioned, indicating the system's versatility in different machining scenarios.
HMI Functions: The document details HMI features such as symbolic names, extended tool tables, and various visualization options, enhancing user interaction with the CNC system.
Option Packs: The document provides a summary of option packs available for the Flexium+ CNC System, including turning, milling, high-speed cutting, and gear machining packs, each tailored to specific machining needs.
FS194i Operator Panels: Technical specifications for the FS194i Operator Panels with Integrated iPC are provided, highlighting features like a 19-inch touch screen, Intel i5 processor, and various communication interfaces. The panel is designed for durability and ease of use in industrial environments.
Overview: The document provides detailed specifications and ordering information for various operator panels and industrial PCs within the Flexium+ CNC System for the years 2021/2022. It covers different models including FS194i, FS154i, FS194L, FS153, and FS122, highlighting their features, technical characteristics, and configurations.
FS194i Operator Panels: These panels integrate an industrial PC and are available in different versions. Key features include a 19” LCD display, touch screen capability, and options for SSD storage. The panels operate on Windows 10 and are designed for real-time applications.
FS154i Operator Panels: These panels also integrate an industrial PC and offer two performance levels (P1 and P2). They feature a 15.1” screen with options for function keys and a QWERTY keyboard. The panels are rugged, sealed to IP65 standards, and suitable for harsh environments.
FS194L Operator Panels: These are passive panels without an integrated PC, designed for use with an external PC. They feature a 19” capacitive touch screen and are protected by hardened glass. The panels are suitable for industrial environments with IP65 front protection.
FS153 Operator Panels: Similar to the FS154i but without an integrated PC, these panels offer a 15” display with options for function keys and a QWERTY keyboard. They require an external PC for operation and are designed for industrial use with IP65 front protection.
FS122 Operator Panels: These are the smallest panels with a 12.1” LED display. They offer function keys and an optional resistive touch screen. Like the FS153, they require an external PC and are designed for industrial environments.
Technical Specifications: Each panel type includes detailed technical specifications such as screen resolution, power supply requirements, environmental conditions, and protection ratings. The document also provides dimensions and cut-out patterns for installation.
Ordering Codes: The document includes specific ordering codes for each panel version, detailing the configuration options such as display type, keyboard options, and performance levels.
Overview: The document provides detailed specifications and ordering information for FS122 Operator Panels and various machine panels used in industrial automation, specifically for controlling CNC systems.
FS122 Operator Panels: The FS122 series includes different configurations based on display unit, panel variant, display sensor, keyboard type, and other options. The panels are primarily operator panels without integrated IPC, fieldbus, or operating systems.
Machine Panels Overview: NUM offers four machine panels (MP04, MP05, MP06, MP08) designed for manual control during machining. These panels feature configurable buttons, potentiometers, handwheels, emergency stop buttons, and key switches. They connect to the Flexium+ system via EtherCAT or CAN fieldbus.
MP04 Machine Panel: Available in two versions (with or without handwheel), the MP04 panel includes 55 configurable keys, potentiometers for spindle speed and feed rate, and an emergency stop button. It connects via CAN and offers options for handwheel connection.
MP05 Machine Panel: Designed to complement the FS194i touch panel, the MP05 includes an E-Stop button, luminous push buttons, USB interface, potentiometers, and a handwheel. It provides tactile feedback for functions requiring physical interaction.
MP06 Machine Panel: This panel fits FS153 and FS154i dimensions and includes 60 configurable buttons, potentiometers or selectors, a handwheel, and dedicated buttons for cycle control. It connects via EtherCAT and features LEDs for EtherCAT state indication.
MP08 Machine Panel: Similar to MP06 but designed to fit FS122 panels, the MP08 lacks an E-STOP button and handwheel. It maintains the same connectivity and button configuration as MP06.
Industrial Box PC: NUM's Industrial Box PCs (P1 and P2) offer powerful platforms for Flexium+ systems, supporting demanding applications and handling Flexium HMI and PLC. They feature quad-core processors, multiple interfaces, and robust connectivity options.
Technical Characteristics: Detailed specifications for each panel and PC include interface types, power supply requirements, environmental conditions, and protection levels. The document also outlines dimensions, cut-out patterns, and ordering codes for each product.
Specifications:
The document outlines the specifications for industrial SSDs and operating systems, including Windows Embedded 8.1 Industry Pro and Windows 10 IoT Enterprise LTSB 64 bits. It details communication interfaces such as Ethernet, CAN+NVRAM, USB, COM, and DVI, along with power supply requirements and environmental conditions for operation and storage.
The document outlines the specifications for industrial SSDs and operating systems, including Windows Embedded 8.1 Industry Pro and Windows 10 IoT Enterprise LTSB 64 bits. It details communication interfaces such as Ethernet, CAN+NVRAM, USB, COM, and DVI, along with power supply requirements and environmental conditions for operation and storage.
Procedures:
Installation requires protection to at least IP54, and the device operates within specific climatic conditions. The document also describes the cooling type and weight of the devices.
Installation requires protection to at least IP54, and the device operates within specific climatic conditions. The document also describes the cooling type and weight of the devices.
Standards and Norms:
The document specifies compliance with various standards for vibration, shock resistance, and environmental protection, including IP20 and IP64 ratings, and pollution degree 2.
The document specifies compliance with various standards for vibration, shock resistance, and environmental protection, including IP20 and IP64 ratings, and pollution degree 2.
Recommendations:
Recommendations include ensuring proper installation protection and adhering to specified power supply and environmental conditions to maintain device performance and longevity.
Recommendations include ensuring proper installation protection and adhering to specified power supply and environmental conditions to maintain device performance and longevity.
Key Data from Tables and Diagrams:
The document includes detailed diagrams and tables outlining the dimensions, interfaces, and ordering codes for different models of industrial PCs and operator panels. It highlights the connectivity options and technical characteristics of the nPad Mobile Operator Panel and HBA-X Portable Handwheel.
The document includes detailed diagrams and tables outlining the dimensions, interfaces, and ordering codes for different models of industrial PCs and operator panels. It highlights the connectivity options and technical characteristics of the nPad Mobile Operator Panel and HBA-X Portable Handwheel.
Critical Information:
Key requirements include rated voltage specifications, power consumption, and environmental conditions for operation and storage. The document emphasizes the importance of adhering to these specifications to ensure device reliability and performance.
Key requirements include rated voltage specifications, power consumption, and environmental conditions for operation and storage. The document emphasizes the importance of adhering to these specifications to ensure device reliability and performance.
Overview: The document provides detailed technical specifications and characteristics of various components within the Flexium+ CNC System and NUMSafe PLC and Safe I/Os. It includes information on digital and analog inputs/outputs, power supply, environmental conditions, and safety standards compliance.
Flexium+ CNC System:
- Digital I/Os: 16 digital inputs and outputs each, operating at 24 VDC with specific current and voltage limits.
- Analog Inputs/Outputs: 4 analog inputs with a 12-bit resolution and 2 analog outputs with a 16-bit resolution, supporting a voltage range of -10V to +10V.
- Power Supply: Rated at 24 VDC with a power consumption of 12W.
- Environmental Conditions: Operating temperature range is 0°C to 40°C, with storage conditions from -25°C to 70°C, and a protection class of IP20.
NUMSafe PLC and Safe I/Os:
- CTMP6900 - NUMSafe PLC: A safety PLC with no inputs or outputs, featuring 4 diagnostic LEDs and a minimum cycle time of 500μs. It meets IEC 61508 SIL 3 and other safety standards.
- CTMS1904 - Digital Inputs Terminal: Provides 4 fail-safe inputs with a response time of 4ms and meets IEC 61508 SIL 3 standards.
- CTMS2904 - Digital Outputs Terminal: Offers 4 fail-safe outputs with a maximum current of 0.5A per channel, also compliant with IEC 61508 SIL 3.
- CTMP1960-2600 - Compact Controller: An all-in-one solution with 20 safe digital inputs and 24 safe digital outputs, suitable for applications up to SIL 3.
NUM Motors: NUM provides a range of motors with high power-to-weight ratios and dynamic range, designed for use with NUMDrive servo drives and Flexium+ CNC platform. The motors feature robust optical encoders and innovative single cable connections for improved performance and reduced installation complexity.
Overview: The document provides a detailed overview of NUM Motors, focusing on their Flexium+ CNC System for 2021/2022. It highlights the integration of diagnostic and thermal data transmission through a simplified cabling system, which enhances reliability and reduces costs for machine builders.
Motor Ranges and Applications: NUM offers a variety of motor ranges, each designed for specific applications. The SHX and BHX ranges are compact, medium inertia servomotors suitable for cost-sensitive machine tools. The SPX and BPX ranges are designed for high-end applications, offering high peak torques and smooth operation. The BPH range is suitable for high-end machine tools and robotics, offering a wide torque range and high protection levels.
Technical Specifications: Each motor range is detailed with specifications such as continuous torque, frame sizes, and available options like holding brakes and encoder types. The document also outlines environmental conditions for storage and operation, emphasizing temperature and altitude limits.
Ordering Codes: The document provides a comprehensive guide to ordering codes for each motor type, detailing options for size, winding type, connection type, sensor type, brake options, and degree of protection.
Key Advantages: The integration of diagnostic and thermal data into a single cable system reduces cabling complexity, improves electromagnetic interference immunity, and enhances overall system reliability.
Specifications:
The document outlines the technical specifications for the NUMDrive X system, including input voltage of 230Vrms, braking energy dissipation on a braking resistor, and auxiliary rated power of 200W. The protection degree is IP20 according to EN60529, with overall dimensions of 100 x 355 x 206 mm and a weight of 5.5 kg.
The document outlines the technical specifications for the NUMDrive X system, including input voltage of 230Vrms, braking energy dissipation on a braking resistor, and auxiliary rated power of 200W. The protection degree is IP20 according to EN60529, with overall dimensions of 100 x 355 x 206 mm and a weight of 5.5 kg.
Servo Drive Interoperability:
The NUMDrive X system supports various servo drive configurations, including Bi-Axis SP, Mono-Axis HP, and Bi-Axis HP. It features high-speed digital bus interfaces, standard and high-performance control loops, and compatibility with different motor types and sensors. Special functions include spindle operation, synchronous motor phasing, and various active damping functions.
The NUMDrive X system supports various servo drive configurations, including Bi-Axis SP, Mono-Axis HP, and Bi-Axis HP. It features high-speed digital bus interfaces, standard and high-performance control loops, and compatibility with different motor types and sensors. Special functions include spindle operation, synchronous motor phasing, and various active damping functions.
Technical Characteristics:
The MDLUX servo drive modules are available in multiple sizes and ratings, with consistent depth and height but varying widths for easy cabinet installation. They include built-in brake management and are designed to match associated motors. The document provides detailed specifications for mono-axis and bi-axis drives, including rated and maximum currents, switching frequencies, and auxiliary power consumption.
The MDLUX servo drive modules are available in multiple sizes and ratings, with consistent depth and height but varying widths for easy cabinet installation. They include built-in brake management and are designed to match associated motors. The document provides detailed specifications for mono-axis and bi-axis drives, including rated and maximum currents, switching frequencies, and auxiliary power consumption.
Power Supply:
The power supply ordering code details various configurations, including passive, regenerative, and regulated DCBus power supplies. It specifies mains supply options and highlights the necessity of external components like braking resistors and fans for certain configurations.
The power supply ordering code details various configurations, including passive, regenerative, and regulated DCBus power supplies. It specifies mains supply options and highlights the necessity of external components like braking resistors and fans for certain configurations.
EtherCAT Terminals:
NUM's EtherCAT Terminal system is modular, supporting a wide range of digital and analog I/O modules, safe PLC modules, and technology modules. The system allows for extensive network configurations with up to 65,535 devices, featuring robust housings and secure connections. Terminals are available for various signal types, enabling precise I/O channel composition.
NUM's EtherCAT Terminal system is modular, supporting a wide range of digital and analog I/O modules, safe PLC modules, and technology modules. The system allows for extensive network configurations with up to 65,535 devices, featuring robust housings and secure connections. Terminals are available for various signal types, enabling precise I/O channel composition.
Overview: The document provides detailed technical specifications and configurations for NUM's EtherCAT terminals and associated accessories, focusing on analog input/output terminals, communication interfaces, system terminals, encoder terminals, and various cables and accessories used in the Flexium+ CNC System.
Analog Input Terminals: The document describes several 2-channel analog input terminals with different configurations, including differential and single-ended inputs, supporting voltage ranges from -10 to +10 V and 4 to 20 mA. Specific models like CTMT3102, CTMT3122, CTMT3162, and CTMT3202 are mentioned, each with distinct input types and connection methods.
Analog Output Terminals: Similar to input terminals, the document outlines 2-channel analog output terminals with voltage ranges of 0 to 10 V and -10 to +10 V, and current outputs of 4 to 20 mA. Models such as CTMT4102, CTMT4122, and CTMT4132 are highlighted, all featuring single-ended outputs with 2-wire connections.
Communication Interfaces: The document lists various communication interfaces, including RS232, RS422/RS485, EtherCAT Profibus Master, and IO-Link Terminal, with corresponding models like CTMT6001 and CTMT6021. These interfaces facilitate connectivity and data exchange within the system.
System Terminals: System terminals include end caps and potential supply terminals with different voltage capabilities, such as 24 VDC and up to 230 V AC/DC. The CTMT9011 and CTMT9100 models are examples of these components, essential for maintaining system integrity and power distribution.
Encoder Terminals: Encoder terminals, such as CTMT5101 and CTMT5151, provide interfaces for incremental encoders with differential inputs, supporting both 5 V DC RS422 (TTL) and 24 V DC configurations.
NUM EtherCAT Product Identification: The document explains the identification system for NUM's EtherCAT products, using an 8-digit identifier to denote part numbers and product types, such as gateways and terminals.
Technical Data and System Structure: For detailed technical information, the document refers to a specific reference manual (M00032EN-00) and notes the availability of these terminals from stock.
Cables and Accessories: A comprehensive overview of cables and accessories is provided, including power cables, sensor cables, and various connectors and adapters. Specific order codes and descriptions are given for each accessory, ensuring compatibility and proper system integration.
Line Filters and Chokes: The document details line filters and chokes used in the system, specifying technical data such as rated voltage, current, and inductance. Models like AGOFIL024A and AGOIND001 are discussed, highlighting their role in maintaining power quality and system protection.
Overview: The document provides detailed technical specifications and configurations for the Flexium+ CNC System, focusing on cables, connectors, and system configurations for various industrial applications.
Specifications: The document outlines various cable assemblies and connectors, including BPH, BPG, BHL, AMS, and IM connectors. Each type is described with specific codes indicating features such as the presence of brake wires, performance levels, and connector types. Cable lengths are specified in 0.1-meter increments.
Procedures: Instructions for configuring the Flexium+ CNC System are provided, detailing the setup for different machine types and applications, including milling, turning, grinding, and cutting. The document also describes the integration of NUM EtherCAT Terminals, NUMSafe PLC, and other components.
Standards and Compliance: The document confirms compliance with EU directives on low voltage and electromagnetic compatibility. It also mentions export regulations for certain products due to their technical characteristics.
Recommendations: The document suggests configurations for various applications, including office PC setups and multi-panel configurations for large machines. It emphasizes the adaptability of the Flexium+ system to meet specific customer requirements.
Key Data from Tables: The tables provide detailed part numbers and configurations for connectors and cables, specifying options for power and sensor connectors, cable performance, and length.
Contact Information: The document lists contact details for NUM subsidiaries worldwide, providing addresses, phone numbers, and email contacts for support and sales inquiries.
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Catalog excerpts
Flexium+ CNC System Edition 2021/2022 Table of Content Operator Panels and Industrial PC Motor / Drive Associations Cables / Accessories Flexium+ Configurations General Information
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Flexium+ CNC System Edition 2021/2022 Table of Content Introduction 9 NUM, a World Player in Machine Automation Flexium+ System Flexium+ System Overview User / Customer Benefits General Characteristics Components 17 Flexium+ and Safety 27 System Functions General System Composition CNC Functions Flexium+ PC Panels NUMmonitor 59 Flexium Office NUMconnect 64 Flexium Tools Flexium+ PLC Functions NUMSafe 72 NUMSafe PLC Functions Standard Functions Optional Functions Standard and Optional Safety Functions Flexium+ Options Grid Summary Table Basic Features and Optional Extensions Machine Configuration...
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Flexium+ CNC System Edition 2021/2022 Table of Content Technical Characteristics Outlines 108 Ordering Codes User Interface Options Technical Characteristics Outlines 114 Ordering Codes User Interface Options Technical Characteristics Outlines 118 Ordering Codes Machine Panels Overview 120 MP04 Machine Panel Options 122 Technical Characteristics Outlines 124 Ordering Codes Outlines 127 Ordering Codes Technical Characteristics Outlines 131 Ordering Codes Technical Characteristics Outlines 135 Ordering Codes Machine Panel Accessories Technical Characteristics Outlines 143 Ordering Codes nPad 146...
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Flexium+ CNC System Edition 2021/2022 Table of Content Description 159 General Characteristics Dimensions and Ordering Code Technical Characteristics Outlines and Ordering Code CTMS1904 - NUMSafe Digital Inputs Terminal Technical Characteristics Outlines and Ordering Code CTMS2904 - NUMSafe Digital Outputs Terminal Technical Characteristics Outlines and Ordering Code CTMP1960-2600 - NUMSafe Compact Controller Technical Characteristics Outlines and Ordering Code Overview and Product Positioning Characteristics 178 BHX - Ordering Codes Characteristics 181 BPX - Ordering Codes General Characteristics...
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Flexium+ CNC System Edition 2021/2022 Table of Content TMX Direct Drive Torque Motors General Characteristics Technical Characteristics Ordering Codes Outlines 199 AMS & IM Spindle Motors General Characteristics Technical Characteristics Outlines 204 Encoder Characteristics Custom Motors Motor/Drive Associations Servomotors 209 Association of BHX & SHX Motors with NUMDrive X Association of BPX & SPX Motors with NUMDrive X Association of BPH Motors with NUMDrive X Association of BHL Motors with NUMDrive X Association of TMX Motors with NUMDrive X Spindle Motors General Description Association...
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Flexium+ CNC System Edition 2021/2022 Table of Content Cables / Accessories Overview 245 System Cables System Connectors Backup 253 NUMDrive X Connectors and Adapters Miscellaneous 259 Overview Power Supply and Accessories NUMDrive X Line Filters NUMDrive X Line Chokes NUMDrive X Braking Resistor Auto-Transformer 276 Capacitor module Motor Cables and Connectors Flexium+ Configurations Standard Configuration Flexium+ 6 and Flexium+ 8 System Standard Configuration of Flexium+ 68 System Multi-Panel Configuration of Flexium+ 297 Flexium+ Configuration for Office PC Flexium+ Configuration with Foreign...
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Introduction NUM, a World Player in Machine Automation 1 2 3 4 CNC Power Engineering - Always on the move NUM supplies complete CNC solutions for the automation of production machines in special market segments and for customers with special requirements. The high flexibility of our systems, combined with the extensive application knowledge and expertise of our innovative engineering team, allow us to tailor solutions to exactly match the needs of our partners – machine manufacturers and other members of the machine industry. Mission Statement: Ever since launching its first CNC system in 1961,...
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Introduction Flexium+ System A Compact Scalable CNC System Flexium+ CNC is a key element of the solutions and systems of NUM. The Flexium+ system is easily scalable and can be fully adapted to the needs of customers. Available in three configurations Flexium+ 6, Flexium+ 8 and Flexium+ 68, each equipped with specific functions and function packages, it can be tailored to the particular application. To create an optimal CNC, just pick the platform best suited to the application and the machine, and include the appropriate options, either individually or as technology packages (turning, milling,...
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Introduction Flexium+ System Industry 4.0 ready Industry 4.0 will fundamentally change the manufacturing world as we know it today. “IIoT” (Industrial Internet of Things) and “Smart Factory” are terms that are often used in connection with Industry 4.0. The precise beginning and end of this digital transformation cannot easily be determined. The changes are coming successively, have already begun, and/or are based on already implemented solutions. Over time, the entire production logic will change: in the future, intelligent machines, storage systems, operating resources, etc., will be organized...
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Introduction Flexium+ System Industry 4.0 solutions Communications variants are: MTConnect, MQgateway, OPC UA, OPC DA. Open, User-Friendly and Ergonomic, Guaranteed Efficiency NUM systems are known for their high degree of flexibility and adaptability to various configurations. This is achieved primarily by powerful functions and operator panels with dedicated Human Machine Interfaces(Flexium+ HMI). CNC Functions Flexium+ systems have high-level CNC functions and high performance servo drive algorithms that can be further tailored thanks to the well known dynamic operators (ISO or C) for the...
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Flexium+ CNC System Flexium+ System Overview Flexium+ builds on the success of NUM’s Flexium system to advance CNC to a new level. It combines all the power, flexibility and user-friendliness NUM’s products are renowned for, with additional state of the art functionality and a completely new hardware and software platform. The outstanding success of Flexium with over 10,000 applications completed in a short space of time paved the way for development of Flexium+. We took the best components, kept those elements behind the success of our previous CNCs, such as scalability, flexibility, unique...
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.