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ThermalSafe®

ThermalSafe®

ThermalSafe®

Product catalog summary
Product Specifications: The document outlines the specifications for the ThermalSafe® insulated metal wall panels, available in Ultra-Light Mesa, Santa Fe, and Light Striated profiles. These panels are made from G-90 galvanized or AZ-50 aluminum-zinc coated steel, available in 26 and 24 gauge. They feature a fire-resistant, rigid mineral wool core with a unique LockGuard® side joint for enhanced structural strength.
Thermal Values: The panels offer varying U-Factors and R-Values depending on thickness, with U-Factors ranging from 0.034 to 0.086 BTU/h·ft²·°F and R-Values from 10.9 to 29.1 h·ft²·°F/BTU at a mean temperature of 75°F.
Fire Ratings: The panels have been tested and approved for fire resistance, achieving up to a three-hour fire rating for walls and 1.5 hours for ceilings, depending on panel thickness. They meet various ASTM and UL standards for fire tests.
Structural and Thermal Performance: The panels have been tested for structural strength (ASTM E72) and thermal transmission (ASTM C518), with a K-Factor of 0.275 BTU.in/hr.ft².°F at 75°F.
Air and Water Infiltration: The panels demonstrate low air infiltration rates (<0.04 cfm/ft²) and no uncontrolled water leakage under specified test conditions (ASTM E283 and E331).
Design Features and Benefits: The panels offer high-quality fire resistance, reduced construction labor costs due to one-step construction, reusability, sound absorption, and aesthetic design options.
Special Approvals: The product has received State of Florida approval and meets FM 4880 and FM 4881 standards for fire and structural performance.
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Catalog excerpts

ThermalSafe®-1

INSULATED METAL WALL PANEL ThermalSafe is the panel of choice for use for a fire-resistant interlocking side joint, achieving a one-, two- or three-hour fire rating for walls and 1.5 hours for ceilings. ThermalSafe is available with three profiles: Ultra-Light Mesa, Light Striated or Santa Fe for the desired look for temperature-controlled buildings. Trust Metl-Span’s ThermalSafe panel, produced using veteran knowledge and experience for the industry’s best contractors. NON-DIRECTIONAL EMBOSSED 8'-0" to 40'-0" — Variable by thickness, contact Metl-Span for exact maximum length for each thickness Note: 5”, 6”, 7” & 8” contact Metl-Span engineering for details EXTERIOR PROFILE Ultra-Light Mesa, Santa Fe or Light Striated, nominal 1/32" deep, embossed G-90 galvanized or AZ-50 aluminum-zinc coated steel in 26 and 24§ Ga. INTERIOR PROFILE Ultra-Light Mesa, nominal 1/32" deep, embossed G-90 galvanized or AZ-50 aluminum-zinc coated steel in 26 and 24 Ga. C O R E Fire-resistant, rigid mineral wool lamellas. Mineral wool fibers are oriented perpendicular to the panel faces for maximum structural strength. © 2023 NUCOR BUILDINGS GROUP 04/23 Exclusive LockGuard® side joint has a flush, double tongue-and-groove connection of the metal faces with an advanced integral spline to join the mineral wool core. Available with either through-fastening across the width of the panel to the support framing or non-exposed fastening (NEF) by securing through the back of the panel for a flush visual appearance. Consult fire-resistant listings for fastener types and spacing. Fastening patterns may vary depending on specific windload and fire-resistant requirements. U - FA C TO R S A N D R -VA L U E S * U-FACTOR (BTU/h·ft²·°F) PANEL WIDTH: 42" R-VALUE (h·ft²·°F/BTU) PANEL WIDTH: 42" *R-Value & U-Factor per ASTM C518 & ASTM C1363/Simulation, respectively, based on a mean temperature of 75° F; Standard I-P unit convention shown | § Ultra-light mesa and Light Striated only | ** K-Factor calculations: BTU in/ft2hr. °F | ~ Only available in Ultra-Light

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ThermalSafe®-2

EXTERIOR PROFILES • CROSS SECTION • SIDE JOINT T H E R M A L S A F E ® S A N TA F E PA N E L High quality, fire-resistant core One-step construction reduces construction labor costs Reusable panels, highlighting sustainability Better sound absorption widens application use Aesthetic profile options open design possibilities TESTING: CF LIGHT MESA INSULATED METAL WALL PANEL TEST/APPROVAL TEST METHOD TEST TITLE Surface Burning Characteristics of Building Materials Flame spread 0, smoke developed 0 Fire Tests of Building Construction Materials Intertek Listings: 4” panel: One hour vertical or horizontal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.