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Large Plummer Block Housings SNCD

Large Plummer Block Housings SNCD
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Large Plummer Block Housings SNCD

Product catalog summary
SNCD Large Plummer Block Housings Overview
The SNCD series by NTN-SNR is engineered for heavy-duty applications in industries like mining and steel, accommodating spherical roller bearings for shaft diameters from 115 mm to 500 mm.
Product Description
SNCD housings are split plummer block housings made from ductile EN-GJS cast iron, featuring a split design for easy installation and maintenance. They include labyrinth and Taconite seals for contamination protection.
Bearing Arrangement
These housings are compatible with ISO standard 30 and 31 spherical roller bearings, supporting both fixed and floating configurations with locating rings to prevent axial displacement.
Operational Reliability
The design includes a wide reinforcement rib and X-shaped support for high stiffness and optimal load distribution, enhancing bearing service life and reliability.
Design Details
Standard features include lubrication holes, grease escape bores, and options for sensor connections, ensuring precise alignment and installation accuracy.
Seal Systems
Labyrinth seals are suitable for normal contamination, while Taconite seals are used in harsh environments. The labyrinth seal TS includes a labyrinth ring and silicone tube for effective sealing.
Lubrication
Equipped with multiple lubrication points and grease escape bores, proper lubrication is critical for maintaining performance and extending service life.
Installation
Installation involves aligning the housing, securing bearings, and ensuring proper lubrication, with detailed instructions for different bearing types and shaft configurations.
Conclusion
SNCD large plummer block housings offer robust design and high reliability for demanding industrial applications, enhancing machinery efficiency and longevity.
Non-Contact Seal System
This system allows for unrestricted use of the maximum speed range of the bearing, with lubricant applied to the seal gap for improved effectiveness. Key specifications include suitability for floating bearings, a maximum shaft misalignment of 0.3°, and an operating temperature range of -50°C to +200°C.
Taconite Seal TA
Designed for high-performance in demanding conditions, Taconite seals are effective in environments with dust, stones, and spray water. Key specifications include a maximum axial displacement of ±2 mm for shafts ≤200 mm and ±4 mm for shafts >200 mm, and a maximum circumferential speed of 12 m/s.
TE Cover
Used where shafts end in the housing, these covers are made of cast iron or steel and operate within a temperature range of -50°C to +200°C.
Special Seals
SNCD housings can be adapted with customized sealing solutions for specific applications, with a table providing housing dimensions for design purposes.
Seal Selection
SNCD housings can be equipped with labyrinth seals (TS) or Taconite seal systems (TA). Covers (TE) are used for shaft end arrangements, and seals and covers are packaged as sets and must be ordered separately.
Lubrication
Designed for grease-lubricated bearings, the correct grease type and service life depend on operating conditions. Initial filling quantities are specified, and re-lubrication should match initial quantities.
Installation
Installation should be in a dust-free, dry environment with clean tools. Bearings should not be washed, and the installation position must be correct, especially for bearings with adapter sleeves.
Installation and Mounting Instructions for SNCD Plummer Block Housings
1. General Installation Guidelines
  • Mount the slotted nut on the side with grease escape bores.
  • Install cover TE on the side with grease escape bores.
  • Use eye bolts (DIN 580) for lifting the housing.
  • Fasten housings with foot bolts for vertical forces; use additional dowel pins for high axial or parallel forces.
  • Ensure the substructure is adequately sized to withstand expected loads.
  • Ensure full contact with clamping areas, which must be clean, paint-free, and flat with a surface roughness of Ra ≤ 12.5 μm.
  • Maintain paired housing sections with matching serial numbers.
2. Bearing Installation
  • Follow installation instructions carefully to prevent premature bearing failures.
  • Use appropriate tools and accessories from NTN-SNR to facilitate installation.
  • For cylindrical bore bearings, use warm installation with an induction heater.
  • For tapered bore bearings, use an adapter sleeve and hydraulic assistance for larger shafts.
  • Oil injection method reduces friction and mounting forces for bearings with adapter sleeves.
3. Installation of Labyrinth Seal TS
  • Position lower housing sections securely, ensuring the bearing is centered.
  • Slide inner labyrinth rings onto the shaft with grooves facing outward.
  • Mount bearings and fill with grease, then slide outer labyrinth rings onto the shaft.
  • For floating bearing configuration, apply grease to seal grooves and position the bearing centrally.
  • For fixed bearing configuration, install locating rings and position the bearing centrally.
4. Housing Mounting and Alignment
  • Use alignment markings and machined contact surfaces for correct positioning.
  • Tighten foot bolts evenly in a cross pattern.
  • Install TE cover with silicone tube if used.
  • Place upper housing sections on lower sections, ensuring identical markings, and tighten connecting bolts evenly.
  • Center labyrinth rings in seal grooves.
5. Technical Specifications and Tables
  • Tables provide details on radial clearance reduction, axial displacement, housing breaking loads, and load capacity of connecting bolts.
  • Recommended tightening torques for connecting and foot bolts are specified.
Overview: The document provides technical specifications and services related to large plummer block housings for bearings, specifically focusing on the SNCD series. It includes detailed dimensions, housing designations, and associated components such as seals and adapter sleeves.
Specifications: The document lists various models of bearings with their respective dimensions, housing series, and additional components. Key parameters include shaft diameter, housing dimensions, total width across seals, and weight. The document also specifies the types of seals used, such as labyrinth and taconite seals, and mentions the use of adapter sleeves.
Services Offered: NTN-SNR provides a range of services to enhance bearing performance and maintenance. These include:
  • Training: Customized training programs for maintenance technicians and designers, available both on-site and at their training school.
  • Technical Assistance: Support for mounting and dismantling bearings, lubrication system maintenance, and shaft alignment using laser techniques.
  • Bearing Diagnosis: Expert analysis of bearing failures to identify causes and suggest improvements.
  • Maintenance System Organization: Assessment and action plans to improve maintenance productivity.
  • Bearing Reconditioning & Repair: Reconditioning services for industrial bearings, including those used in aircraft and trains.
  • Tool Rental: Rental of maintenance tools such as induction heaters and hydraulic nuts.
Notes: The document is a non-contractual technical document, and NTN-SNR reserves the right to make changes to the products and specifications without notice. It emphasizes the proprietary nature of the document and prohibits unauthorized reproduction.
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Catalog excerpts

Large Plummer Block Housings SNCD-1

LARGE PLUMMER BLOCK HOUSINGS

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Large Plummer Block Housings SNCD-2

SNCD large plummer block housings The heavy-duty range

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Large Plummer Block Housings SNCD-3

CONTENTS 1. SNCD large plummer block housings Bearing arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fixed and floating bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Long service life and high operational reliability. . . . . . . . . . . . . . . . . . . 6 Design details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Configuration of bearing housings . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3. Seal systems Labyrinth seal TS. . . . . . . . . . . . . . . . . . . . ....

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Large Plummer Block Housings SNCD-4

The plummer block housings of the SNCD series developed by NTN-SNR are designed for highly demanding, continuous use in mining, conveying, materials and steel industry applications as well as in other heavy industries . Equipped with spherical roller bearings, during operation these bearing units can bear massive loads . SNCD housings are available for bearings with a shaft diameter ranging from 115 mm to 500 mm and from 5 13/16 inches to 18 1/2 inches .

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Large Plummer Block Housings SNCD-5

2 . PRODUCT DESCRIPTION The SNCD split plummer block housings are similar in design to the housings of the SNC series .The housing’s ductile EN-GJS cast iron body comprises an upper and a lower section . The two halves are joined by four connecting bolts .To protect the bearing, seals are used in the shaft outlet holes The standard accessories that NTN-SNR offers for these housings include labyrinth seals and high-performance multiple seals (Taconite) . Labyrinth seals are well-suited for ambient conditions with normal contamination . Taconite seals, on the other hand, with their extraordinarily...

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Large Plummer Block Housings SNCD-6

In order to optimise the support and guidance of the bearing, our engineers have concentrated on the design of the bearing seat . The highly precise geometry of the bearing seat during operation is the key to high operational reliability and perfect function of the rolling bearing . The housings of the SNCD series have newly developed design elements, such as the wide reinforcement rib on the upper section and the archshaped support structures in the lower section . These structural design elements enable the SNCD housings to achieve high stiffness, provide for improved load distribution, and...

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Large Plummer Block Housings SNCD-7

Lubricant supply All housings are equipped as standard with three lubrication holes . There are two holes in the upper section and a third is located on the side of the housing . Markings on the casting surface indicate additional options for the placement of grease nipples . One flat and one conical grease nipple (M10x1 each) as well as one adapter (M10x1 to G1/4) are included inside the housing . Chapter "Lubrication” p . 16 SNCD housings are already equipped with two grease escape bores at the factory . They are fitted with threaded plugs .To discharge used, excess grease, these holes must...

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Large Plummer Block Housings SNCD-8

Contact surfaces and markings for additional dowel pins The foot bolt mounting arrangement is designed for forces acting vertically on the clamping area. If high axial forces or forces parallel to the clamping area (>55°) act against the housing, it must be pinned and/or braced against a shoulder. For this purpose, contact surfaces (2) have been machined into the housing foot. These surfaces also help to ensure precise alignment of the housing on the clamping area. Locating marks (1) for additional dowel holes are cast in and must be drilled out as needed. Mounting holes Alignment errors reduce...

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Large Plummer Block Housings SNCD-9

Drip edge The surrounding edge prevents the penetration of moisture at the interface between the upper and lower section. Upper and lower section marking The serial numbers imprinted on the side of the housing body are used to correctly assign the upper and lower section. When installing multiple housings, the upper and lower sections must be maintained as pairs and never interchanged, because they are matched during production. Disassembly edge Facilitates disassembly for maintenance of bearing units. A lever can be used to easily separate the upper and lower sections of the housing from each...

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Large Plummer Block Housings SNCD-10

Configuration of bearing housings The use of spherical roller bearings of various dimension ranges and a wide variety of mounting arrangements make it possible to create many different housing configurations from the SNCD modular system. As standard, SNCD housings are compatible with ISO standard 30 and 31 sized spherical roller bearings, but they can also be fitted with other ISO standard sized bearings. The selection of the bearing and the design of the bearing arrangement depend mainly on the type of application Example 1 SNCD plummer block housing for spherical roller bearings with cylindrical...

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Large Plummer Block Housings SNCD-11

Application area Universal seal for environmental conditions with normal contamination and for applications with high circumferential speeds and/or high ambient temperatures . The labyrinth seal TS comprises a labyrinth ring made of cast iron or steel and a silicone tube . A non-contact labyrinth with a narrow sealing gap is formed between the radial labyrinth elements of the seal ring and the rectangular sealing groove of the housing The labyrinth ring, which can be pushed onto the shaft easily, rotates at the shaft speed . The silicone tube installed between shaft and labyrinth ring ensures...

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Large Plummer Block Housings SNCD-12

Taconite seal TAApplication area High-performance seal with maximum reliability under extremely demanding operating conditions . Taconite seals are suitable for use in environments heavily contaminated with dust, stones and spray water. Taconite seals are multiple sealing systems that achieve highly effective sealing through the combination of different sealing concepts . • Re-lubricatable labyrinth system with axial labyrinth elements • V-ring seal • Space completely filled with grease, which serves as a grease barrier NTN-SNR Taconite seals comprise several components . The stator ring and...

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