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R-Zero collet chucks

R-Zero collet chucks

R-Zero collet chucks

Product catalog summary
Overview: The document provides technical specifications and usage guidelines for the "R" Zero holder, a high-precision collet chuck designed to minimize runout and improve machining accuracy. It highlights the benefits of using the "R" Zero holder over conventional collet chucks, particularly in terms of runout accuracy, tool life, and surface finish.
Specifications:
  • The "R" Zero holder allows for runout accuracy adjustment to as close as zero, with a measurement range of 0-460mm in length.
  • Runout accuracy can be adjusted to 0-2μm quickly, enhancing hole diameter consistency and surface roughness.
  • Compatible with various tool interfaces such as BT, HSK, UTS, and SK.
  • Recommended use with FDC-AA grade collet and includes 4 screws and an adjustment wrench.
Features:
  • Slim design with high precision capabilities.
  • Enables tool change by pulling in with a force of 4-8kN and fixing the tool holder.
  • Patented "R-Zero" function addresses Total Indicated Runout (T.I.R) issues effectively.
Performance Comparison:
  • Graphs illustrate the variance in hole diameter and surface roughness before and after adjustment, showing significant improvements with the "R" Zero holder.
  • Runout of the tool tip is reduced from 15μm to 2μm at the cutting edge.
  • Machining processes can be integrated, reducing the number of processes and defects, and prolonging tool life by approximately 1.75 times.
Usage Recommendations:
  • Adjusting runout accuracy to 2-3μm requires minimal time, enhancing machining efficiency.
  • Collet and spanner wrench are sold separately, with ordering examples provided for various configurations.
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Catalog excerpts

R-Zero collet chucks-1

Rotor ring FDC-AA grade collet is recommended. 4 Screws Adjustment wrench Easy to measure runout accuracy œRotary holder support œHolder pull-in device Any tool interface can be prepared. (BT, HSK, UTS, SK etc.) High precision Slim design Runout accuracy of the cutting edge can be adjusted as closely as to Zero with “R” Zero holder. Enables tool change by pulling in (wih 4-8kN) and fixing the tool holder. Mueasement range 0-460mm in length “R” Zero holder is a collet chuck with a runout adjustment function to reduce the misalignment of the cutting edge. The accuracy can be adjusted to 0-2ìm in short time. This high precision “R” Zero holder realizes invariant hole diameter, better surface roughness, and longer tool life. Even when runout of cutting tool at chucking side is 1ìm , runout at the edge is much larger when using conventional collet chuck. Having run out problems at the tool tip? NT’s patented R-Zero collet chucks offer the solution to your T.I.R problems! With “R-Zero” function HDZ “R”-Zero Setter SPZ-2 PAT. Conventional Collet Holder “R ” ZERO Holder

 Open the catalog to page 1
R-Zero collet chucks-2

Cutting data comparison Example of Use Integration of processes Before adjustment After adjustment 24 22 20 18 16 14 12 10 8 6 4 2 0 Number of holes Hole diameter Variance of hole diame t er before adjustment 1 3 5 7 9 11 13 15 17 19 21 23 25 X Axis Y Axis Number of holes 24 22 20 18 16 14 12 10 8 6 4 2 0 Variance of hole diam eter after adjustment 1 3 5 7 9 11 13 15 17 19 21 23 25 X Axis Y Axis Hole diameter Surface roughness before adjustment Surface roughness after adjustment Runout of the tool tip 15ìm Runout of the cutting edge 2ìm 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 Cutting distance Runout of...

 Open the catalog to page 2

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