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TECHNICAL INSIGHT

TECHNICAL INSIGHT

TECHNICAL INSIGHT

Product catalog summary
Introduction
This document from NSK Europe discusses the calculation of the basic fatigue life expectancy of rolling bearings, which is the duration a bearing can perform under predefined conditions before showing fatigue symptoms like spalling or cracking.

Factors Affecting Bearing Life
Bearing life can be affected by natural wear and tear, extreme temperatures, cracks, lack of lubrication, and damage to seals or cages. These issues often arise from incorrect bearing selection, design inaccuracies, improper installation, or insufficient maintenance.

Basic Fatigue Life Rating (L10)
The basic fatigue life rating, L10, is calculated using a standardized formula (ISO 281) that considers bearing load, rotational speed, dynamic load rating, and bearing type. It represents the number of rotations 90% of bearings in a group can achieve without failure. The dynamic load rating is the constant load a bearing can endure for one million revolutions.

Temperature Adjustments
Bearings used at high temperatures lose hardness, requiring adjustments to nominal speed using a temperature factor (ft). The document provides a table for temperature factors at various temperatures.

Dynamic Equivalent Load (P)
The dynamic equivalent load is a mathematical load that has the same effect on bearing life as actual forces. It is calculated using the formula P = X • Fr + Y • Fa, with specific considerations for thrust spherical roller bearings.

Reliability Factor (a1)
The reliability factor adjusts the basic life rating based on the desired reliability percentage, with values provided for different reliability levels.

Modified Bearing Life
The modified bearing life, Lnm, considers lubrication, contamination, and modern manufacturing methods. It uses factors a1 and aiso to adjust the nominal life L10 for more precise service life predictions.

ABLE Forecaster Software
NSK's ABLE Forecaster software provides precise bearing life predictions by incorporating application scenarios and trials into calculations, offering a more accurate assessment of NSK products' service life.
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Catalog excerpts

TECHNICAL INSIGHT-1

TECHNICAL INSIGHT A PUBLICATION OF NSK EUROPE Bearing life – Calculating the basic fatigue life expectancy of rolling bearings Bearing life is essentially the length of time a bearing can be expected to perform as required in predefined operating conditions. It is based primarily on the probable number of rotations a bearing can complete before it starts showing symptoms of fatigue, such as spalling or cracking due to stress. What determines a bearing’s service life? In addition to natural wear and tear, bearings can fail (prematurely) due to other factors such as extreme temperatures, cracks, lack of lubrication, or damage to the seals or cage. Bearing damage of this kind is often the result of choosing the wrong bearings, inaccuracies in the design of the surrounding components, incorrect installation or insufficient maintenance. Typical signs of fatigue: small, flat flakes of the bearing material become detached A standardised formula – also known as the catalogue method (ISO 281) – is the conventional means of calculating a bearing’s life. The parameters are bearing load, rotational speed, dynamic load rating and bearing type. The result is the bearing fatigue life L10 or L10h. › The Dynamic load rating (basic load rating) is defined as the constant load applied on bearings with stationary outer rings that the inner rings can endure for a rating life of one million revolutions (106 rev). The basic load rating of radial bearings is defined as a central radial load of constant direction and magnitude, while the basic load rating of thrust Average Life 1. Basic fatigue life rating L10 A bearing’s basic fatigue life rating is calculated using the number of rotations which 90% of all bearings in a specific group achieve or exceed a calculated time without failure (probability of failure: 10%). Rating Life Failure Probability and Bearing Life TECHNICAL INSIGHT · A publication of NSK Europe · www.nskeurope.com

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TECHNICAL INSIGHT-2

bearings is defined as an axial load of constant magnitude in the same direction as the central axis. The load ratings are listed under Cr for radial bearings and Ca for thrust bearings in the dimension tables. > The dynamic equivalent load P is defined as a mathematical radial load for radial bearings or axial load for axial bearings of a constant magnitude and direction which has the same effect on bearing life as the forces actually acting on the component. In the case of combined or constant loads, the value of P is calculated using the following formula: P = X • Fr + Y • Fa. Apart from Thrust...

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