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PCD Square End Mill

PCD Square End Mill

PCD Square End Mill

Product catalog summary
Overview: The document provides technical specifications and recommendations for the PCD Square End Mill (PCDSE), designed for fine and stable milling on cemented carbide materials. It highlights the tool's ability to achieve nano-level surface roughness required in ultra-high precision machining, thanks to its unique flute design that offers strong resistance against wear and chipping.
Specifications: The PCDSE is made from Polycrystalline Diamond (PCD) and features a helix angle of 0°. The document lists various models with different diameters, lengths, and prices. For example, the model with a diameter of 0.1 mm has a retail price of 70,000 JPY.
Ordering Information: When ordering, customers should specify the PCDSE and the desired diameter. The neck taper angle (γ°) is provided as a reference value.
Recommended Milling Conditions: The document includes a table with recommended spindle speeds, feed rates, and depths of cut for different diameters when working with cemented carbide. For instance, a diameter of 0.1 mm requires a spindle speed of 40,000 min-1 and a feed rate of 25 mm/min with a depth of cut of 0.0002 mm.
Notes and Recommendations: To prevent tool breakage and ensure high machining accuracy, it is crucial to minimize tool runout. Due to the minimal depth of cut, it is recommended to assess machine characteristics, such as spindle expansion, before use. The use of water-insoluble cutting fluid is also advised.
Contact Information: The document provides contact details for various sales offices in Japan, including Osaka, Nagoya, Nagano, Sendai, and Fukuoka.
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Catalog excerpts

PCD Square End Mill-1

PCD PCD Square End Mill PCDSE 超硬合金の切削加工において 安定した良好な切削面を実現。 Fine and stable milling surface realized on cemented carbide material. 超 精密加工で要求されるナノレベルの面粗さを得ることが可能。 Possible to get the nano-level surface roughness required on ultra-high precision machining. 耐 摩耗性と耐欠損性の両立を図れる NS 独自の刃形状を採用。 NS original flute design of cutting edge enabled a strong resistance against wear and chipping. Helix Angle 0 Material PCD Polycrystalline Diamond 単位寸法mm / 価格円 UnitSizemm / Retail PriceJPY コードNo. (D)刃径 (ℓ)刃長 1 (ℓ )有効長 (d2)首下径 (γ)首角 (d)シャンク径 (L)全長 刃数 標準価格 Code No. Dia Length of Cut Effective Length Neck Dia. Neck Taper Angle Shank Dia. Overall Length Number of Flutes Retail Price 04-00300-00100 0.1 0.02 0.1 0.09 15 ゜ 4 48 2 70,000 04-00300-00200 0.2 0.04 0.2 0.18 15 ゜ 4 48 2 70,000 04-00300-00300 0.3 0.06 0.3 0.27 15 ゜ 4 48 2 60,000 04-00300-00400 0.4 0.08 0.4 0.36 15 ゜ 4 48 6 60,000 04-00300-00500 0.5 0.1 0.5 0.45 15 ゜ 4 48 6 60,000 04-00300-00600 0.6 0.12 0.6 0.54 15 ゜ 4 48 6 50,000 04-00300-00800 0.8 0.16 0.8 0.72 15 ゜ 4 48 6 50,000 04-00300-01000 1 0.2 1 0.9 15 ゜ 4 48 6 50,000 オーダー方法 ■PCDSE 刃径 D を指示して下さい。※ γ° は参考値です。 γ° is reference Value.        ■When you order, indicate PCDSE (D). ※ 111-12-3 オモテ 4C

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PCD Square End Mill-2

5F Shinminamioi Bldg., 1-13-5, Minamioi, Shinagawa-ku, Tokyo 140-0013 Japan PCDSE wmamm* Recommended Milling Conditions SMinimum tool runout is required to avoid the tool breakage and to increase the work accuracy SDue to infinitesimal depth of cut (ap), recommend to assess the machine characters, such as expansion of the spindle and others before using the tool sWater-insoluble cutting fluid is recommended S?^±<Dj£iR Attention on Safety 7) «rau*f+u:. innaffiw««c-&*r. MTS&IWSU**. 1) When removing tools from cases, be careful of getting-out of tools and dont touch directly 2) Never touch the cutting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.