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Micro thread cutting tool

Micro thread cutting tool

Micro thread cutting tool

Product catalog summary
Specifications:
The document provides detailed specifications for a series of miniature thread cutting tools. The tools are identified by a code number and have various parameters such as thread size, diameter, effective length, neck diameter, shank diameter, and overall length. The retail prices are also listed in Japanese Yen.

Key Features:
- The tools are capable of cutting the world's smallest threaded size of 0.1mm.
- The tool diameter is smaller than the pilot hole, making it easy to remove broken tools and facilitating reprocessing.
- Mugen-Coating is used to extend the tool's lifespan.

Standards and Ordering:
- S0.1 and S0.2 are original standards by NS Tool Co., Ltd., as the JIS standard for miniature threads starts from S0.3.
- When ordering, specify the MMTS thread size and effective length.

Material and Coating:
- The tools are made from micro grain carbide and have a Mugen Coating.
- They have two flutes and a helix angle of 0°.

Recommended Milling Conditions:
The document provides a table with recommended spindle speeds and feed rates for different materials such as stainless steel, aluminum alloy, unalloyed titanium, and carbon steels. The conditions vary based on the thread size.

Safety and Usage Notes:
- Radial depth of cut may need to be divided into multiple approaches depending on spindle run-out and machine conditions.
- Adjust the process helical final value based on the actual diameter of the tool.
- Ensure the tool overhang is as short as possible and handle tools with care during setting and measuring.
- Use appropriate coolant for the material being worked on and pay attention to chip removal.

Technical Data Example:
An example is provided for thread milling with tool size MMTS S0.5 on unalloyed titanium, showing spindle speed, depth of cut, feed rate, and coolant used. The tool showed almost no wear after processing 2,500 holes.
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Catalog excerpts

Micro thread cutting tool-1

Micro thread cutting tool % World smallest threaded size 0.1mm is possible to cut. Even if the tool should be broken, it is easy to remove it and recover the operation as tool dia. is smaller than pilot hole. Mugen-Coating realized long tool life. Helix Angle Mugen Coating Micro Grain Carbide Jnit (Size : mm / Retail Price : JPY; ■When you order, Indicate MMTS(S) x (i ) S0.1 and S0.2 are original standard by NS Tool Co., Ltd. as a miniature thread standard of JIS is from S0.3.

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Micro thread cutting tool-2

5F Shinminamioi Bldg., 1-13-5, Minamioi, Shinagawa-ku, Tokyo 140-0013 Japan Tel. +81-3-3763-4619 Fax. +81-3-3763-2280 MMTS 切削条件参考表 NS Thread Size Dia. S0.1 S0.2 S0.3 S0.4 S0.5 S0.6 S0.8 S1.0 S1.2 S1.4 0.066 0.14 0.2 0.28 0.35 0.43 0.58 0.73 0.93 1.08 Notes Recommended Milling Conditions NS R*1 Recommended Recommended pilot hole Dia. procces Helical Pitch mm 0.075 0.15 0.23 0.32 0.4 0.48 0.64 0.8 1 1.15 0.025 0.05 0.08 0.1 0.125 0.15 0.2 0.25 0.25 0.3 mm R0.0172 R0.0352 R0.0612 R0.070 R0.088 R0.110 R0.130 R0.155 R0.155 R0.190 Stainless Steels SUS304 Spindle Speed min-1 20,000 20,000 20,000 18,000...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.