DCMB

DCMB

DCMB

Product catalog summary
Specifications:
The document provides detailed specifications for a series of cutting tools designed for direct cutting of cemented carbide. Key parameters include ball radius (R), effective length (ℓ1), length of cut (ℓ), neck diameter (d2), shank diameter (d), and overall length (L). The tools are available in two types, Type I and Type II, with varying dimensions and retail prices.

Material and Coating:
The tools are made from regular grain carbide and feature a newly-developed diamond coating that enhances sticking force. This combination provides a balance between cutting edge strength and sharpness.

Ordering Information:
When ordering, specify the DCMB code along with the ball radius and effective length. The neck profile has a reference interference angle of 12°, and actual measurements are recommended to avoid interference with the work material.

Recommended Milling Conditions:
The document includes a table of recommended milling conditions for different ball radii, including spindle speed, feed rate, and depth of cut. It emphasizes the importance of following these conditions to prevent tool breakage and coating peeling.

Technical Data:
An example of technical data is provided, detailing spindle speed, feed rate, depth of cut, and machining time for finishing operations on cemented carbide with a hardness of 89HRA. The use of oil mist as a coolant is recommended, and surface roughness achieved ranges from 0.51μm to 1.04μm.

Contact Information:
Contact details for various sales offices in Osaka, Nagoya, Nagano, Sendai, and Fukuoka are provided for further inquiries.
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Catalog excerpts

DCMB-1

超硬合金への高精度直彫り加工に最適        曲面形状加工で高品位な切削面を実現 It is the most appropriate for the use of direct cutting of cemented carbide!        Realized the high quality cutting surface on the curved surface shape. 刃先強度と切れ味を両立したスパイラルボール形状と、 製品ラベルに刃径を 1ミクロン単位で表示します。 Spiral ball shape with balanced strength and sharpness of cutting edges Actual dia. size in micron on the label.   Adopted newly-developed diamond coating with enhanced sticking force 20 Helix Angle Material Coating Neck Profile Reference value of interference angle after length of cut is 12 . Actual measurement required, in order to avoid interference between tool and work material. Regular Grain Carbide Diamond Coating 単位寸法mm / 価格円 UnitSizemm / Retail PriceJPY Effective Length Overall Length Retail Price

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DCMB-2

Recommended Milling Conditions Work Material Cemented Carbide Spindle Speed ※ 具の折損や欠損、 工 コーティング膜の剥離の原因となるため切削 条件は切削条件表に従って設定して下さい。 工 ※ 具の欠損や折損、 加工精度の低下に繋がるため工具の回転振れ 量を最小に抑えて下さい。 ※ 工前に主軸の伸び縮み量や機械の特性を考慮してからの加工 加 をお奨めします。 切 ※ 削負荷軽減を考慮した精度の良いツールパスの出力を心掛け て下さい。 アプローチ方法やトレランスの設定など ※ ollow the recommended milling conditions to F prevent tool breakage and coating peeling. M ※ inimal tool runout is required to avoid the tool breakage and to increase the work accuracy. R ※ ecommend to assess the machine characters, such as expansion of the spindle and others before using the tool. ※ ccurate tool path for...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.