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PRECISION TECHNOLOGY TOOL GRINDING

PRECISION TECHNOLOGY TOOL GRINDING
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PRECISION TECHNOLOGY TOOL GRINDING

Product catalog summary
Introduction
Norton Winter, a part of the Saint-Gobain Group, is renowned for its diamond and cBN grinding products, focusing on quality, innovation, and customer-centric solutions. Their products are recognized for high performance and value, supported by a global presence and extensive R&D efforts.
General Information
The document details grinding tools and techniques for producing round tools like drills and end mills, emphasizing the optimization of machines and cooling systems alongside advanced abrasives to boost productivity and quality.
Diamond and CBN Grinding Wheels
  • Flute Grinding: Discusses high-performance and precision flute grinding techniques, highlighting the need for optimized machine capacity and innovative grinding wheels.
  • Gashing: Covers innovative gashing techniques using V-Pro and V-Prime technologies.
  • Clearance Angle Grinding: Details on innovative and standard grinding wheels focusing on efficiency and precision.
  • Universal Grinding: Information on wheels suitable for various tool geometries and materials.
  • Special Tools: Techniques for profile grinding of tungsten carbide dowel drills and machining router bits.
Grinding Tools for Saws and Inserts
Outlines tools for machining circular and band saws, including carbide-tipped and stellite circular saw blades, and trends in insert production using diamond grinding wheels.
Technical Information
Provides technical details on grinding tools for PCD and PCBN machining, knife machining, and milling tools, including surface and profile grinding.
Mould-and-Die Industry Tools
Details on diamond and CBN grinding wheels for surface, OD, and ID grinding, including vitrified, resin, and metal bonded tools.
Additional Products
Information on honing sticks, micron powder, lapping tools, and dressing tools, emphasizing applications and specifications.
Safety and Standards
Norton Winter adheres to rigorous European and International health, safety, and environmental regulations, certified to ISO 9001, 14001, and OHSAS 18001 standards, ensuring high safety specifications.
Overview
Norton WINTER provides advanced solutions for flute grinding with Q-Flute2 and Q-FluteXL wheels, enhancing efficiency, edge stability, and material removal rates.
Specifications and Applications
The Q-Flute2 is ideal for flute grinding applications with diameters above 3 mm, effective for tungsten carbide and HSS tools. The Q-FluteXL offers more free grinding behavior under challenging conditions.
Grinding Wheel Options
Offers a range of grinding wheels, including metal bonds and high-performance resin bonds, suitable for mini and micro tools.
Performance and Benefits
Case studies show improvements in cycle time, wheel wear, and cost savings, with significant reductions in spindle load and cycle time.
Dressing Recommendations
Regular dressing of grinding wheels is crucial for maintaining precision and performance, with the Norton WINTER Diamond Dressing System allowing CNC dressing.
Stock Program
Offers a stock program for Q-Flute2 and Q-FluteXL grinding wheels, ensuring quick delivery and a wide range of dimensions.
Conclusion
Norton WINTER's flute grinding solutions offer enhanced performance, flexibility, and efficiency for a wide range of tool grinding applications.
Precision Tool Grinding Technology
Focuses on miniaturization in tool manufacturing, highlighting specialized grinding wheels for mini and micro tools.
Specifications and Recommendations
Includes metal and resin bonds designed for high feed rates and edge stability, with recommendations based on tool diameter and application.
Application Examples
Demonstrates benefits of using μicro+ grinding tools in terms of increased feed rates and improved edge quality.
Standard Flute Grinding
Details on standard flute grinding shapes and dimensions for diamond and CBN grinding wheels.
Gashing and Clearance Angle Grinding
Explains gashing techniques and introduces V-PRIME and V-Pro wheels for improved edge stability.
Conclusion
Summarizes the benefits of using Norton WINTER grinding wheels for various applications, enhancing tool performance and manufacturing efficiency.
Grinding Wheel Types and Bonds
Details on diamond and CBN grinding wheels for clearance angle and universal grinding applications, with specifications and application examples.
Recommendations and Benefits
Emphasizes advantages of V-PRIME and V-Pro wheels, such as improved edge stability and time savings.
Conclusion
Norton Winter offers a comprehensive range of grinding wheels designed to optimize grinding processes and improve efficiency.
Grinding Tools for Saw Sharpening
Focuses on Tiger and Tiger II face grinding wheels for carbide-tipped circular saw blades, with specifications and stock programs.
Grinding Processes
Describes top, flank, and hollow ground saw blade grinding processes, with recommendations for use based on wear resistance.
Bond Systems
Includes a selection assistant for Norton Winter bond systems, detailing resin bonds and their recommended uses.
Key Features
Emphasizes precision and efficiency in grinding, with a focus on selecting the correct wheel type and bond for specific applications.
Grinding Tools for Inserts
Details specifications and procedures for grinding tungsten carbide and PCD/PCBN inserts, with examples of application benefits.
Profile Grinding of Inserts
Describes profiling process using diamond grinding wheels, emphasizing the importance of flood coolant.
Innovative Vitrified Bond PCX
Highlights the PCX range for high edge quality and reduced reconditioning intervals.
High-Performance Grinding of Solid PCBN Inserts
Recommends hybrid bonded tools for grinding solid PCBN inserts, offering reduced wheel wear and increased productivity.
Grinding Tools for Knife Machining
Covers grinding applications for industrial knives, emphasizing blade sharpness and superabrasive tools.
Selection Assistant for Bond Systems
Guide for selecting appropriate bond systems for various grinding applications.
Grinding Tools for Mould-and-Die Industry
Specifications and recommendations for CBN and diamond grinding wheels and pins, with bond types and applications.
Bond Types and Applications
Details on vitrified, resin, sintered metal, and electroplated bonds, with recommendations for use.
General Recommendations
Usage conditions and coolant recommendations for optimal performance.
Important Notes
Minimum order quantities and availability of special geometries.
Grinding Tools for Mould-and-Die Industry
Specifications for diamond and CBN grinding pins, small grinding tools, and cut-off wheels, with application notes and recommendations.
1A1W Stock Programme
Lists grinding pins with specifications and notes on delivery times and stock availability.
Small Grinding Tools
Range of small grinding tools for coordinate grinding, with application areas highlighted.
Selection Assistant for Bond Systems
Recommendations for diamond and CBN grinding wheels, focusing on wear resistance.
Application Notes
Guidance on selecting cutting tools and parameters based on material type and operation parameters.
Resin Bonded Cut-Off Wheels
Characteristics and specifications of resin bonded cut-off wheels, highlighting their capabilities.
European Standard EN 13236:2000
Outlines maximum operating speeds for cut-off wheels based on bond type and application mode.
Conclusion
Comprehensive information on grinding tools and their applications, offering detailed specifications and recommendations.
Grinding and Honing Tools for Mould-and-Die Industry
Specifications and guidelines for tools used in tungsten carbide, ceramics, and HSS applications.
Specifications
Lists tool specifications, including dimensions, grit sizes, and concentrations.
Procedures
Outlines procedures for using tools, emphasizing matching honing head diameter to bore.
Norms and Standards
Adheres to FEPA standards for grit sizes and concentrations.
Recommendations
Suggestions for bonding agents, grit sizes, and coolants based on workpiece material.
Key Data from Tables and Charts
Includes tables and charts for honing speed, intersection angles, and contact pressure ranges.
Critical Information
Highlights advantages of diamond and CBN honing stones over conventional stones.
Diamond Pastes and Suspensions
Specifications and applications for Norton WINTER's range of diamond pastes and suspensions for lapping and polishing.
Product Specifications
Offers Diaplast® diamond pastes and suspensions with various grit sizes and concentrations.
Applications
Suitable for industries like aeronautics, automotive, electronics, and medical technology.
Procedures
Outlines specimen preparation steps, emphasizing proper grinding and polishing.
Recommendations
Polishing recommendations for different materials, avoiding cross-contamination.
Environmental Considerations
Products are biodegradable or require special waste disposal procedures.
Polishing Recommendations
Recommendations for polishing copper, magnesium, nickel, silicon, and zinc alloys.
Micron Powder Types
Offers synthetic and natural diamond, and cBN micron powders for industrial applications.
Quality and Measurement
Ensures high-quality standards through classification and optical image analysis.
Manual Lapping Tools
Used for sharpening and beveling edges on tungsten-carbide tools.
Dressing Tools
Provides electroplated and sintered-metal bonded dressing tools for grinding wheels.
Technical Information
Offers technical support, product development, and process optimization.
Service and Support
Provides high-performance grinding tools and assists in process analysis.
Field Instrumentation System (FIS)
A portable system for monitoring and measuring grinding processes, enhancing performance.
MDress - Mobile Dressing Unit
A mobile rotary diamond dressing unit for CNC grinding machines, improving economic results.
RFID - Radio Frequency Identification
Facilitates data transfer from grinding wheel to machine, enhancing transparency and profitability.
Bond Systems
Various bond systems for diverse grinding applications, including resin, sintered metal, electroplated, and vitrified bonds.
Grinding Wheel Conditioning
Involves dressing and cleaning to maintain performance.
Grinding Materials
Details on cBN and diamond for grinding hard, brittle materials.
Technical Information
Includes details on grinding wheel bodies, grit sizes, and hardness of abrasives.
Surface Roughness
Influenced by parameters like grit size, bond system, and grinding process.
Specification
Includes details about product features like shape, dimension, and grit size.
Wear Effects
Wear on diamond and cBN grains can occur through mechanical and chemical/thermal wear.
Contact Information
Contact details for Saint-Gobain Diamantwerkzeuge GmbH & Co. KG in Germany and Saint-Gobain Abrasives in the UK.
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Catalog excerpts

PRECISION TECHNOLOGY TOOL GRINDING-1

PRECISION TECHNOLOGY

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PRECISION TECHNOLOGY TOOL GRINDING-2

Your safety is our priority 08 Snapshots of a tong History 10 MACHINING CIRCULAR SAWS & BAND SAWS GRINDING TOOLS FOR MACHINING 49 CARBIDE-TIPPED CIRCULAR SAW BLADES Grinding wheels for the tooth face 51 Grinding wheels for top grinding 56 Grinding wheels for flank grinding 60 Grinding pins for hollow ground saw blades 62 Grinding wheels for chip breaker flutes 63 FOR STELLITE CIRCULAR SAW BLADES GRINDING WHEELS 65 FOR HSS CIRCULAR SAW BLADES GRINDING WHEELS 67 FOR MACHINING BAND SAWS FOR MACHINING ROUND TOOLS DIAMOND AND CBN GRINDING WHEELS 15 FOR FLUTE GRINDING High-performance flute grinding...

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PRECISION TECHNOLOGY TOOL GRINDING-3

TOOLS FOR PCD AND PCBN MACHINING GRINDING TOOLS FOR THE MOULD-AND-DIE INDUSTRY GRINDING OF PCD AND PCBN INSERTS 79 Innovative vitrified bond PCX 80 High-performance grinding of solid PCBN inserts 81 Standard tools for manual PCD machining 82 TOOLS FOR KNIFE MACHINING DIAMOND AND CBN GRINDING WHEELS FOR 85 SURFACE AND PROFILE GRINDING Grinding of flat and circular knives 86 Grinding of profile knives 87 DIAMOND AND CBN GRINDING WHEELS FOR 97 SURFACE AND OD GRINDING DIAMOND AND CBN GRINDING TOOLS FOR 100 ID GRINDING. Vitrified bonded grinding tools 101 Resin bonded grinding tools 105 Metal bonded...

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PRECISION TECHNOLOGY TOOL GRINDING-4

4 / NORTON WINTER PRECISION TECHNOLOGY TOOL GRINDING

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PRECISION TECHNOLOGY TOOL GRINDING-5

OUR CUSTOMER CONNECTION As a Saint-Gobain brand, our customer-first philosophy, diverse product portfolio and strong global presence are our hallmarks and, we are an important part of a network that spans 45 countries with new locations being added every year. Saint-Gobain Abrasives employ over 16.000 people and is the only manufacturer to offer such a comprehensive range of abrasives and dressing tools in the industry. For over 160 years, Norton WINTER has been one of the most well respected names in the industry and is synonymous with high quality diamond and cBN grinding products. Our unique...

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PRECISION TECHNOLOGY TOOL GRINDING-6

A CORPORATE PERSPECTIVE Saint-Gobain Abrasives are reshaping your world by bringing powerful, precise and user-friendly solutions that grind and finish all types of materials. Our customers require only the smartest designs and highest performance products, that’s why innovation and improvement are at the heart of everything we do. Material sciences and technological development are an obsession and the satisfaction of our customers is what drives us in the pursuit of perfections. TRUST NORTON WINTER ONE BRAND, ONE TECHNOLOGY LEADER Norton Winter, the premium brand for diamond and cBN grinding...

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PRECISION TECHNOLOGY TOOL GRINDING-7

NORTON WINTER PRECISION TECHNOLOGY TOOL GRINDING / 7

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PRECISION TECHNOLOGY TOOL GRINDING-8

YOUR SAFETY IS OUR PRIORITY Your safety is our top priority and we understand that the nature of our customers' work presents inherent risks. To help minimise those risks, all Norton WINTER products are manufactured in accordance with the most rigorous European and International health, safety and environmental regulations. THE ORGANISATION FOR THE SAFETY OF ABRASIVES We are proud to carry the oSa trademark. As a member of the oSa, we are positioned amongst the very best manufacturers with the highest levels of safety. Through a stringent monitoring and audit system year after year, we maintain...

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PRECISION TECHNOLOGY TOOL GRINDING-9

Winter connects with Norton to become one brand... one technology leader DISCOVER MORE FROM OUR EXPERTS AT: www.nortonabrasives.com ^7DKD'D1[1[I}

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PRECISION TECHNOLOGY TOOL GRINDING-10

SNAPSHOTS OF A LONG HISTORY In 1847 Ernst Winter established a familyowned company with a simple vision of developing the best ultra-hard crystal tools that money could buy. Today, we still adhere to that vision and throughout our history have gone on to develop a reputation as industry pioneers, trend-setters and technological leaders. We are Norton WINTER. Ernst Winter Goldsmith and diamantaire founded his diamond tool workshop. WINTER in Space Laser reflectors ground with WINTER diamond tools enable the most accurate astronomic and geographic measurements. WINTER in Hamburg The company establishes...

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PRECISION TECHNOLOGY TOOL GRINDING-11

Success from the beginning Former letterhead and contemporary advertisement of WINTER with images showing medals received at important exhibitions. Crnsf Winter & Sohn Hamburg-Eimsbuttel W Diamant - Werkzeug-Fabrik LX Qegrundet 1847 Primiien mil 3 joWttKC Mcdiillcfi; hiirbnrx 1M9 Lutxo ISOS - Pam II hergestellt am am-gesucht guten, rissfreien Diamanten und Icisten frauernb fcsle Passunq schriftlich Ga'antic VrlUiK&Irllunc Parn 1000 „Silbtmt Medaillc". k NicMt Aautkfcamf DiamanNWcrkzeug fabrik/ )iam ant- Sch lei fore - Rohdiamanten •

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PRECISION TECHNOLOGY TOOL GRINDING-12

INNOV TIONS A ULTIMATE EDGE STABILITY IN CNC GRINDING OF ROUND TOOLS INNOVATIVE GRINDING WHEELS FOR FACE GRINDING HIGH PRECISION ELECTROSTATIC GRINDING HIGH PERFORMANCE GRINDING WHEELS FOR FLUTE GRINDING FORCING THE LIMITS OF O.D. GRINDING CNC CONTROLLED DRESSING OF BONDED & SUPER ABRASIVE GRINDING WHEELS A PARADIGM SHIFT IN BONDED TECHNOLOGY YOUR SINGLE SOURCE FOR GLOBAL GRINDING INNOVATIONS 12 / NORTON WINTER PRECISION TECHNOLOGY TOOL GRINDING

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ROUND TOOLS ABRASIVE PRODUCTS FOR MACHINING ROUND TOOLS General information 14 DIAMOND AND CBN GRINDING WHEELS 15 FOR FLUTE GRINDING High-performance flute grinding 16 Precision flute grinding for mini and micro tools 24 Standard flute grinding 25 DIAMOND AND CBN GRINDING WHEELS 28 FOR GASHING Innovative gashing with V-Pro and V-Prime 29 Grinding wheels for gashing 31 DIAMOND AND CBN GRINDING WHEELS 32 FOR CLEARANCE ANGLE GRINDING Innovative clearance angle grinding 33 with V-Pro and V-Prime Standard grinding wheels for 35 clearance angle grinding DIAMOND AND CBN GRINDING WHEELS 37 FOR UNIVERSAL...

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PRECISION TECHNOLOGY TOOL GRINDING-14

ROUND TOOLS ROUND TOOLS GENERAL INFORMATION The product range for round tools is extensive. Different materials and tool geometries make various demands on the grinding tools used in manufacture. Shorter grinding times, better suitability for automation and longer dressing intervals are required. Specific grinding wheel characteristics such as edge stability and free-grinding behaviour have to be carefully balanced. Information Further information on applications and products can be found at www.nortonabrasives.com GENERAL INFORMATION Drills, end mills, reamers, stepped tools and special-purpose...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.