Introduction
Norton Winter, a part of the Saint-Gobain Group, is renowned for its diamond and cBN grinding products, emphasizing quality, innovation, and customer-focused solutions. Established in 1847, it is a pioneer in grinding technology.
General Information
The document details various grinding tools, focusing on diamond and CBN grinding wheels essential for manufacturing round tools like drills, end mills, and reamers.
Grinding Wheels for Flute Grinding
Flute grinding is a critical step in tool production. Norton Winter offers high-performance grinding wheels to optimize this process, accommodating modern machine capabilities.
Grinding Wheels for Gashing and Clearance Angle Grinding
Innovative solutions like V-Pro and V-Prime enhance performance and precision in gashing and clearance angle grinding.
Universal and Special Tools Grinding
Solutions for universal applications and special tools, including tungsten carbide dowel drills and router bits, are covered.
Round Tools and Other Applications
Applications include polish grinding of flutes and clearance angles, peel grinding, and profile grinding using EDM.
Grinding Tools for Circular and Band SawsComprehensive solutions for machining circular saws, including carbide-tipped, stellite, and HSS
saw blades, as well as band saws.
Grinding Tools for Inserts Production
Trends and examples of diamond grinding wheels for peripheral, top, and bottom grinding of inserts are discussed.
Technical Information
Technical specifications and application notes for various grinding tools, including those for PCD and PCBN machining, knife machining, and milling tools, are provided.
Environmental and Safety Standards
Norton Winter adheres to rigorous safety and environmental standards, including ISO certifications and the oSa safety seal.
Conclusion
Norton Winter's commitment to innovation, quality, and customer service positions it as a leader in grinding technology, offering a wide range of solutions tailored to diverse industrial needs.
Overview of Q-Flute Range
The document highlights the Q-Flute range, designed to enhance productivity and efficiency in tool grinding applications, suitable for standard, mini, and micro tools.
Specifications of Q-Flute PRIME and Q-Flute EVO
These high-performance solutions offer improved profile retention and reduced grinding forces, enhancing productivity and surface quality.
Applications
Applicable for tungsten carbide and HSS tools, using oil and water-based coolants, suitable for CNC and precision tool grinding machines.
Stock Programme
Norton Winter maintains a stock programme for Q-Flute EVO and Q-Flute PRIME, allowing quick delivery and flexibility.
Case Studies
Case studies demonstrate benefits such as increased productivity, reduced spindle load, lower cycle times, and improved tool life and surface quality.
Dressing Technology
The Norton Winter Diamond Dressing System (DDS) allows CNC dressing of diamond grinding wheels directly on production grinders.
Conclusion
Norton Winter's innovative grinding solutions provide significant improvements in tool grinding efficiency, flexibility, and quality.
Overview of Grinding Tools and Technologies
The document focuses on precision tool grinding for mini and micro tools, emphasizing the need for specialized grinding wheels with stable edge radii.
Specifications
Various grinding wheels, including diamond and CBN types, with specific dimensions, grit sizes, bonds, and concentration levels, are listed.
Procedures
Grinding parameters for different case studies, including feed rate, infeed, and cutting speed, are outlined.
Recommendations
Recommendations for using diamond and CBN grinding wheels based on tool diameter and application are provided.
Case Studies
Three case studies demonstrate benefits such as increased capacity, cost reduction, and improved surface quality.
Standards and Norms
Standard dimensions for gashing and clearance angle grinding are included.
Innovations
V-PRIME and V-Pro grinding wheels are introduced for improved edge stability and reduced grinding time.
Applications
Applicable in various industries, including electronics, medical technology, and automotive.
Overview of Clearance Angle Grinding
The document focuses on clearance angle grinding using Norton Winter V-PRIME and V-PRO wheels.
Innovative Grinding Solutions
V-PRIME provides excellent edge stability without requiring machine adjustments.
Application Examples
Specific examples of grinding applications, such as clearance grinding of tungsten carbide end mills and drills, are included.
Grinding Tools and Specifications
Detailed specifications for various grinding wheels, including diamond and CBN wheels, are listed.
Selection Guide
A selection assistant for Norton Winter bond systems is provided.
Standard Dimensions and Applications
Standard dimensions for manual grinding and guidance on suitable workpiece materials, machine types, and coolant options are outlined.
Overview of Grinding Wheels for Tool Grinding
The document provides detailed specifications and applications for various types of grinding wheels.
Specifications
Numerous grinding wheel models with their dimensions, grit size, bond type, concentration, and order numbers are listed.
Applications
Diamond and CBN grinding wheels are used for grinding tungsten carbide and HSS tools, profile grinding, and flute and clearance angle polishing.
Grinding Wheels for Saws
Details on grinding tools for machining circular and band saws are provided.
Additional Features
Norton Winter FlutePolish and profile grinding conditioning by EDM are discussed.
Conclusion
The document serves as a comprehensive guide for selecting and applying the appropriate grinding wheels for various tool grinding applications.
Overview of Tiger and Tiger II Grinding Wheels
The document discusses the features and benefits of the Tiger and Tiger II grinding wheels for precision tool grinding.
Specifications
The Tiger II grinding wheel offers enhanced quality and lifetime with a stable alu-phenolic body.
Benefits
Suitable for narrow chip spaces, providing high fracture resistance and producing flat cutting faces without distortion.
Stock Programs
Various stock programs for different grinding wheel shapes and sizes are listed.
Grinding Processes
Face grinding, top grinding, and flank grinding processes are covered.
Conclusion
Norton Winter's Tiger and Tiger II grinding wheels offer advanced solutions for precision tool grinding.
Overview of Hollow-Tooth SawsThe document discusses various tooth geometries for composite
circular saw blades.
Selection of Norton Winter Bond Systems
Different diamond grinding wheels and their wear resistance are outlined.
Grinding Wheels for Chip Breaker Flutes
Standard metal and resin bonds for these applications are listed.
Grinding Wheels for Stellite Circular Saw BladesTypical applications for face, top, and flank grinding on HSS and Stellite circular saws are described.
Grinding Wheels for HSS Circular Saw Blades
HSS saw blades are ground using special CNC machines.
Grinding Wheels for Machining Band Saws
Peripheral grinding wheels with simple or coordinate profiles are used.
Grinding Tools for Inserts
Trends in machining inserts and the Norton Winter INSERT+ family of grinding wheels are discussed.
Overview of Precision Grinding Technology
The document provides detailed information on Norton Winter's precision grinding technology.
Grinding Specifications
Specifications for tungsten carbide inserts and the innovative PCX Prime vitrified bond for PCD and PCBN machining are provided.
Benefits
Higher feed rate, savings in grinding time, longer dressing interval, and lower power consumption are highlighted.
Grinding Tools for PCD & PCBN Machining
PCX Prime offers high-quality grinding with reduced forces and improved surface finish.
Applications
Diamond grinding wheels for top and bottom grinding of inserts are characterized by free-grinding behavior and high material removal rates.
Knife Machining
Grinding tools for flat, circular, and profile knives are discussed.
Conclusion
Norton Winter's precision grinding technology offers significant improvements in efficiency, tool life, and surface quality.
Overview of Grinding Machines and Tools
The document provides detailed specifications and stock programs for various grinding machines and tools.
Grinding Machines
Several grinding machines, including Göckel, Reform, and Weinig machines, are listed.
Stock Programs
Extensive stock programs for CBN and diamond grinding wheels are included.
Milling Cutters
The use of milling cutters in the woodworking industry is discussed.
Mould and Die Industry
The unique challenges of the mould-and-die industry are addressed.
Grinding Tools
Various types of grinding tools, including vitrified, resin, and metal bonded tools, are covered.
Additional Tools
Sections on diamond files, honing sticks, and lapping tools are included.
Selection Assistant
A selection assistant for Norton Winter bond systems is provided.
Overview of Resin and Vitrified Bonds
The document provides detailed specifications and recommendations for various grinding tools.
Resin Bond Grinding Tools
The Maxi series offers a range of resin bonds for different grinding applications.
CBN Grinding Wheels
Designed for high wear resistance and recommended for wet grinding applications.
Technical Specifications
A stock programme for CBN mounted pins is included.
Bond Types and Applications
Vitrified bonds are noted for their high resistance to wear and temperature.
Recommendations for Use
Guidelines for selecting the appropriate bond type based on material and grinding conditions are provided.
Important Notes
Users are advised to adhere to the permitted speed limits and clamping lengths.
Overview of Stock Program for Mounted Pins
The document provides a comprehensive guide on the stock program for diamond and CBN mounted pins.
Specifications
Various shapes and sizes of diamond and CBN mounted pins are listed.
Procedures and Recommendations
Bond types and application areas are distinguished.
Important Notes
Delivery times for certain items are specified.
Feasibility Matrix
A matrix guides the selection of diameter and layer thickness combinations.
Summary and Recommendations for Use
The document concludes with a summary of the mounted pins and grinding wheels.
Introduction to Tool Grinding Products
The document provides detailed information on Norton Winter Precision Technology's tool grinding products.
Product Specifications
Specifications for various grinding tools, including diamond and CBN grinding wheels, are provided.
Application Areas
These tools are used for grinding die sockets and beverage can ironing rings.
Machining Parameters
Parameters for workpieces, cutting speed, feed rate, and infeed are outlined.
Cut-off Wheels
Diamond and CBN cut-off wheels are used for cutting hard materials.
Application Notes
Guidelines for materials, tool dimensions, and machine requirements are provided.
Resin Bonded Cut-off Wheels
These wheels offer low cutting forces and temperatures.
Metal Bonded Cut-off Wheels
These are wear-resistant and suitable for saw blades.
Needle Files
Used in tool and die making for finishing form tools and dies.
Specifications for Diamond Tools
Various grit sizes for diamond tools used in the mould and die industry are outlined.
Product Details
Specifications for different types of files and honing sticks are provided.
Honing Process
Honing is described as a machining process with undefined cutting edges.
Metal Bonded Honing Sticks
Specifications for metal bonded honing sticks are provided.
Resin Bonded Honing Sticks
Details on resin bonded honing sticks are provided.
Diamond Pastes and Suspensions
Norton Winter offers a range of diamond pastes and suspensions for lapping and polishing.
Applications
Typical applications for Norton Winter-Diaplast® diamond paste and suspension are listed.
Product Specifications for Diaplast® Products
Norton Winter offers a range of Diaplast® products for polishing applications.
Diaplast® Paste
Available in various sizes and grit sizes for polishing.
Diaplast® Suspension
Suitable for automatic polishing processes.
Diaplastol Thinner
Used to maintain the cutting action of diamond grit during polishing.
Polishing Cloths
Designed for use with specific diamond grit sizes.
Application Notes
Specimen preparation involves mounting, grinding, and polishing.
Polishing Recommendations
Guidelines for polishing various materials are provided.
Micron Powders
Norton Winter offers synthetic and natural diamond micron powders for industrial applications.
Quality and Measurement
High-quality standards for grit classification and measurement are ensured.
Manual Lapping Tools
Norton Winter manual lapping tools are designed for sharpening, beveling, and breaking edges on tungsten-carbide tools.
Stock Programme
Various Norton Winter dressing tools are listed.
Dressing Tools
Electroplated and sintered-metal bonded dressing tools are available.
Dressing Recommendations
Specifications for dressing wheels are provided.
Cleaning and Sharpening Stones
Various Norton Winter stones are listed for cleaning and sharpening diamond and cBN grinding wheels.
Technical Information
Norton Winter offers expertise in grinding technology, process optimization, and training.
Field Instrumentation System (FIS)
This portable system monitors and measures grinding processes.
MDress - Mobile Dressing Unit
This unit upgrades CNC grinding machines for precise reconditioning of grinding wheel profiles.
Diamond Wear Parts
PCD offers advantages such as lower cost per piece and higher quality in grinding operations.
Bonds
Various bond systems used in grinding applications are described.
Glossary
Definitions of key terms related to grinding are provided.
Technical Information Overview
This document provides detailed technical information on Norton Winter precision technology tool grinding.
Grinding Wheel Specifications
Specifications of grinding wheels, including the importance of the direction of rotation indicator, are outlined.
FEPA Standards
Safety guidelines and standards for grinding tools set by FEPA are included.
Dressing and Truing
Dressing involves truing and sharpening the grinding wheel.
Grinding Process Parameters
The grinding ratio (G-ratio) and material removal rate (MRR) are discussed.
Superabrasives and Wear Effects
Diamond and cBN are highlighted as the hardest materials used in industry.
Contact Information
Contact details for Saint-Gobain Diamantwerkzeuge GmbH and other regional offices are provided.