UNILOCK - 26 Pages

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UNILOCK

Catalog excerpts

mise en page COUVERTURE UNILOCK angl.indd 3

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System technical data Function Installation time Base module Base module - Double clamp Mounting base - Universal clamping Add-on clamping module Collet adapter Face-Grip adapter Reducer adapter Clamping pin for fastening of workpieces Clamping pin for T-slotted machine tool table Close-tolerance locating bolt Close-tolerance locating bolt for fastening of workpieces Adapter flange for Zero Point clamping system Website: www.norelem.fr

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Function The NLM UNI lock clamping system is specifically designed for use on 5-axis machining centres, and it is perfectly suitable for clamping complex parts. As a result, machining can be carried out with one single clamping operation. Furthermore, machining is even possible on the 6th axis. The workpieces are held by the 5-axis module using a threaded coupling. ADVANTAGES: n 5-axis machining without edge restriction n Modular design for optimum flexibility n Interfaces designed for use with current systems n Various workpiece attachment configurations possible n The workpiece is firmly...

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This clamping system can be assembled and reconfigured at will for multiple types of applications, thanks to it's modular design and the large quantity of available modules. We offer more than 70 fixturing component: base modules, add-on clamping modules and accessories. Combining the various components together will allow fastening with multiple interfaces, thereby making work at different heights and machining of complex workpieces possible. The wide range of base modules and clamping modules available allows different mounting heights.

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Installation time Without NORELEM UNI lock : Conventional machining with use of a conventional vice: Complete machining of the workpiece requires several clamping operations. Drawbacks: Lots of time lost when repositioning the workpiece. Loss of accuracy during the operation. With NORELEM UNI lock: Machining with NLM UNI lock 5-axis clamping module system: Complete machining of the workpiece requires only 2 clamping operations.

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Interfaces The NLM 5-axis clamping modules are designed for installation on T-slotted tables, grid-hole modular tables or directly on a machine tool table. Furthermore, the base modules are compatible with most of the “Zero Point” clamping devices currently available on the market. T-slotted table Grid-hole modular tables Machine tool table Zero Point system

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Fr Permissible transverse force Fa Permissible locking force Fd Permissible bearing force Fe Anchoring force, clamping pin Permissible load for full contact seating:

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Examples of application The workpiece is fastened to one, two or more fixed modular towers. Additional towers can be installed for large-sized workpieces. The clamping modules are hand-operated, they require no energy input and can be installed very quickly on other parts or equipment items. The modules are easy to install. Just position the base module (screwed at the top or bottom), fit the add-on clamping modules, install the reducer adapter with the workpiece screwed on, then manually lock all components with a torque wrench. The system is now stable and ready for 5-axis machining....

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NLM base module with collet adapter directly installed on a T-slotted machine tool table. Installation height: 220 mm Gearbox casing installed on 3 base modules, 3 add-on clamping modules and 3 reducer adapters. The cast casing is screwed onto the adapters by means of hexagon socket head screws. Clamping height: 250 mm Gearbox casing with 3 base modules, 3 add-on clamping modules and 3 reducer adapters. The cast casing is screwed onto the adapters with 3 hexagon socket head screws. Machining on the 6th axis is possible with the angular machining head. Clamping height: 225 mm

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Solid part installed on 4 base modules and 4 add-on clamping modules Clamping height: 150 mm 2 base modules with centring pin, directly fitted onto a Zero Point clamping system. Clamping height: 125 mm Loading of a long heavy workpiece, installed on three base modules. The clamping pins have already been directly installed on the workpiece. Workpiece positioning is performed during the clamping operation. Clamping height: 100 mm

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UNI lock 5-axis base module Case-hardened steel. Base body: burnished. Contact surfaces: case-hardened and ground. Order example: The UNI lock 5-axis base modules can be adapted directly to machine tool tables fitted with grid-hole or T-slotted sub-plates, or to grid pallets with 40/50 mm pitch. System size: M12. Suitable for UNI lock Zero Point clamping system with UNI lock clamping pins. These modules can also be directly fitted on current Zero Point clamping systems by means of a clamping pin and the corresponding NML UNI lock 5-axis base module Order No. Form Finish H H1 SW Holding...

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41210 UNI lock 5-axis base module - Double clamp Material: Case-hardened steel. Finish: Base body: burnished. Contact surfaces: case-hardened and ground. Note: The UNI lock 5-axis base modules can be adapted directly to machine tool tables fitted with grid-hole or T-slotted sub-plates, or to grid pallets with 40/50 mm pitch. System size: M12. Suitable for UNI lock Zero Point clamping system with UNI lock clamping pins. These modules can also be directly fitted on current Zero Point clamping systems by means of a clamping pin and the corresponding adapter. UNI lock 5-axis base module -...

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41220 UNI lock 5-axis mounting base Universal clamping Material: Case-hardened steel. Finish: Base body: burnished. Contact surfaces: case-hardened and ground. 36 Note: The UNI lock 5-axis mounting base for universal clamping can be adapted directly to machine tool tables fitted with grid-hole or T-slotted sub-plates, or to grid pallets. This mounting base is extremely stable and ideal to support large and heavy workpieces. The layout of its fastening slots and notches allows this mounting base to be easily adapted to the workpiece. NML UNI lock 5-axis mounting base for universal clamping...

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UNI lock 5-axis add-on clamping module Case-hardened steel. Base body: burnished. Contact surfaces: case-hardened and ground. Order example: The function of the UNI lock 5-axis add-on clamping module is to raise the base module and Depending on the case, the optimum Clamping height can be achieved by combining base modules and add-on clamping modules. NML UNI lock 5-axis add-on clamping module Order No. Finish H SW Holding force Max. tightening Approx.

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