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Systems and components for mechanical engineering and plant engineering

Systems and components for mechanical engineering and plant engineering

Product catalog summary

Overview: This document outlines the specifications and guidelines for pneumatic linear modules with rail guides, detailing their construction, materials, and operational parameters. It covers various models, dimensions, load capacities, and compatible accessories.

Specifications: The modules are made from high-strength anodised aluminium with a hardened steel stop system. They are maintenance-free, designed for compact spaces, and feature a recirculating ball bearing guide. Operating with a pneumatic drive at 4-8 bar, they require filtered, dried, and optionally oiled compressed air.

Models and Parameters: Several models are listed, including 20032, 20034, 20036, 20050, and 20054, each with specific order numbers and operational parameters like piston force and air consumption. For instance, model 20032-4035 has a piston force of 61 N at 6 bars and an air consumption of 30.8 ccm per cycle.

Accessories: Recommended accessories include shock absorbers and proximity switches, such as the 26300-0810008 shock absorber and the 83000-020X5000 proximity switch.

Design and Construction: The modules feature a precise centring system for combinations without adapter plates, offering high repeat accuracy (±0.01 mm) and equipped with hydraulic end position shock absorbers to reduce wear.

Load and Lifespan Calculations: Formulas for calculating lifespan and permissible torque are provided, emphasizing dynamic and static load ratings. For example, model 20050-4010 has a dynamic load rating of 1435 N.

Applications: These modules are suitable for universal applications as short stroke modules, with diverse fastening possibilities and high torque load capacity due to double junction rolling guides.

Pneumatic Lifting Units with Round Guides: These units are robust, maintenance-free, and feature a sealed ball guide. They operate with a pneumatic drive of 4-8 bar and are controlled by 4/2 or 5/2 directional valves. They offer a repeat accuracy of ±0.02 mm and can be combined without adapter plates.

Pneumatic Rotary Modules: Compact and high-performance, these modules have a 0° – 190° rotation angle, infinitely adjustable, with a repeat accuracy of ±0.01°. They support axial and radial loads with cylinder diameters ranging from 10 mm to 38 mm.

Grip Modules: Designed for centring, feeding, transposing, and loading, these modules handle workpiece weights from 0.08 kg to 4.74 kg and provide grip force feedback. They feature hardened and ground steel slides for durability.

Technical Information for Pneumatic Gantry Modules: Gantry modules are pneumatically activated, available in custom lengths, and feature a rodless cylinder integrated into the slide. They offer low friction, high run accuracy, and can handle heavy loads.

Linear Gantry Module with Rail Guides: These modules are designed for high load ratings and can be mounted in any position, with a repeat accuracy of ±0.02 mm and a temperature range of +5 °C to +70 °C.

Linear Actuators with Toothed Belt Drive and Profile Rail Guide: Featuring a self-supporting aluminum body with integrated profile guide rails, these actuators are optimized for moving large masses with high power transmission and low wear.

Accessories: Various accessories are available, including shock absorbers, proximity switches, plug connectors, protective caps, and synchronization sets, with detailed compatibility information provided.

Specifications:
1. T-slot Tables: Made from anodised aluminium with stainless steel centring rings and steel screws, offering universal mounting possibilities.
2. Motor Adapter Sets: Composed of elastomer spider polyurethane and aluminium, providing play-free vibration absorption and electrical insulation.
3. Adapter Plates: Necessary for mounting planetary gearing, made from black anodised aluminium.
4. Synchronisation Sets: Enable two parallel linear axles to be operated with one motor, featuring play-free vibration absorption and electrical insulation.

Procedures:
1. Assembly of Synchronisation Sets: Involves no axial displacement of attachment parts, with a frictional connection achieved by tightening screws to the specified torque.

Key Data: Detailed technical drawings and specifications ensure precise assembly and application.

Catalog excerpts

Systems and components for mechanical engineering and plant engineering-1

Linear modules Lifting units Rotary modules Grip modules

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Systems and components for mechanical engineering and plant engineering-3

Housing: Hard coated aluminium alloy with high corrosion resistance and surface hardness. The drive is a double-acting cylinder integrated in the carriage. Four sizes with two or three guide shafts and travel of 40 to 300 mm are available. The large dimensioned guide shafts with ball-bearing guides allow load bearing capacities up to max. 1080 N and repeat accuracies of ±0.01 mm are realisable. Technical information for pneumatic linear modules with round guides Flange plates: Aluminium alloy. Weight reduction, no oxidation. cover removable without tools shock absorber 26300 precision steel guide...

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20000 Linear modules pneumatic with two round guides N x E2 Material: Body and flange plate EN AW-5754. Guide shafts steel optical ﬁbre for LED-initiator (not with 20000-21040) tension relief initiator lines Temperature range: +5 °C up to +80 °C On request: Available with locking cartridge as stroke deviation safeguard. (can be shortened using stop screws 20010) Note: Maintenance-free pneumatic linear modules with two precision steel shafts and ball guide bushing with wipers. Double acting cylinder drive. All fastening threads have threaded inserts. The as accessory available shock absorbers...

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Systems and components for mechanical engineering and plant engineering-5

20000 Linear modules pneumatic with two round guides Accessories: See table for shock absorber, proximitiy switch and plug connector. Order No. Size H H1 H2 H3 L L1 L2 L3 N P P1 T (number) Piston Cylinder force at Ø 6 bar (N)

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20000 Linear modules pneumatic with three round guides E1 (can be shortened using stop screws 20010) Note: Maintenance-free pneumatic linear modules with three precision steel shafts and ball guide bushing with wipers. Double acting cylinder drive. All fastening threads have threaded inserts. The as accessory available shock absorbers and proximity switches can be integrated (no protruding edges). Positive fit construction for hundred per cent reproducibility. Combinations in all sizes and stroke variants are feasible without adapter plates. Repeat accuracies of ±0.01 mm are possible. Specified...

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Systems and components for mechanical engineering and plant engineering-7

20000 Linear modules pneumatic with three round guides 21000 On request: Available with locking cartridge as stroke deviation safeguard. Accessories: See table for shock absorber, proximitiy switch and plug connector. Order No. Size H H1 H2 L L1 L2 L3 N P P1 T F1 max. kN (number) Piston Cylinder force at Ø 6 bar (N)

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Systems and components for mechanical engineering and plant engineering-8

Stop screws Material: Steel grade 8.8. Version: Stop screw black oxidised. Stop face hardened (52 HRC). Nut electro zinc-plated. Sample order: nlm 20010-08017 Note: The screw heads are machined before being hardened giving a defined and permanently consistent stop face.

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Systems and components for mechanical engineering and plant engineering-9

– iston force at 6 bar: 18 N – 76 N. p – ylinder diameter: 8 mm – 16 mm. c durable, robust, anodised housing machined from a solid bar of high-strength aluminium The linear modules can be mounted in any position. The standardised fastening holes enable diverse combinations with our other units. The precise centring system enables all modules to be combined with one another quickly and easily. No adapter plate required for same size combinations. Technical information for pneumatic linear modules with rail guide centring system for highest precision fits of mutually compatible modules – epeat...

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20032 Linear modules pneumatic with rail guide Note: Maintenance-free pneumatic linear modules for small installation spaces with recirculating ball bearing guide and load capacity of max. 12 N. Control by 4/2 or 5/2 directional valve. Pneumatic drive, 4-8 bar, constant, filtered (10 µm), dried, oiled or unoiled. Compressed air connection M3. Modules of the same size can be combined with one another without adapter plates via the precise centring system by means of centring rings 20240. The position of the stop system is variable. Version: Housing anodised. Stop system hardened and black oxidised....

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Systems and components for mechanical engineering and plant engineering-11

20032 Linear modules pneumatic with rail guide Load data = lifespan (m) = dynamic base load (N) = dynamic load (N) L = lifespan (m) Mzul = permissible torque (Nm) Meff = calculated torque (Nm) Dynamic load rating N Static load rating N

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20034 Linear modules pneumatic with rail guide Material: Housing high-strength aluminium. Stop system steel. Note: Maintenance-free pneumatic linear modules with recirculating ball bearing guide and load capacity of max. 30 N. Control by 4/2 or 5/2 directional valve. Pneumatic drive, 4-8 bar, constant, filtered (10 µm), dried, oiled or unoiled. Compressed air connection M5. Modules of the same size can be combined with one another without adapter plates via the precise centring system by means of centring rings 20240. The position of the stop system is variable. Version: Housing anodised. Stop...

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20034 Linear modules pneumatic Load data F1 with rail guide Mzul Meff L = lifespan (m) Mzul = permissible torque (Nm) Meff = calculated torque (Nm)

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20036 Linear modules pneumatic with rail guide 3 Version: Housing anodised. Stop system hardened and black oxidised. Note: Maintenance-free pneumatic linear modules with recirculating ball bearing guide and load capacity of max. 240 N. Control by 4/2 or 5/2 directional valve. pneumatic drive, 4-8 bar, constant, filtered (10 µm), dried, oiled or unoiled. Compressed air connection M5. Modules of the same size can be combined with one another without adapter plates via the precise centring system by means of centring rings 20240. The position of the stop system is variable. Material: Housing high-strength...

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20036 Linear modules pneumatic Load data F1 Drawing reference: 1) compressed air connections 2) ounterbore for socket head screw c ISO 4762-M6 3) crew cannot be installed by s 30/75/125/175 travel Accessories: See table for shock absorbers, proximity switches and plug connectors. with rail guide Mzul Meff L = lifespan (m) Mzul = permissible torque (Nm) Meff = calculated torque (Nm)

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